INSTALLATION

INSTALLATION

Saab 9-2X 2.5i Linear

Note
Before or during assembling, lubricate the following points with a light coat of grease.
•	Contact surface of lever and pivot
•	Contact surface of lever and bearing
•	Transmission main shaft spline (Use grease containing molybdenum disulphide.)

While pushing the release lever to pivot and twisting it to both sides, fit the lever spring onto the constricted portion of pivot.

Note
•	Apply grease (SUNLIGHT 2: Part No. 32005009) to the contact point of release lever and operating cylinder.
•	Confirm that the lever spring is securely fitted by observing it through the main case hole.

(A)	Release lever

Install the release bearing and fasten it with two clips.

Install the dust cover.

(A)	Release lever
(B)	Dust cover

Check smooth movement of the bearing with operating release lever.

Install the transmission assembly.

Saab 9-2X 2.0T Aero

Install the release bearing on transmission.

Insert the release fork into release bearing tab.

(A)	Release fork
(B)	Release bearing

Apply grease to the specified points:

•

Spline FX2200 (Part No. 32005005)

•

Shaft SUNLIGHT 2 (Part No. 32005009)

(A)	Spline (FX2200)
(B)	Shaft (SUNLIGHT 2)

Insert the release fork shaft into release fork.

Note
Make sure the cutout portion of release fork shaft contacts spring pin.

Tighten the plug.

Tightening torque:

44 Nm (4.5 kgf-m, 32.5 ft-lb)

Install the transmission assembly.