PRE-RELEASE
ASSEMBLY
| ASSEMBLY |
| Note | ||
|
Use specified grease. |
EBJ side:
NTG2218-M (Part No. 32005039)
PTJ side:
NSG301 (Part No. 32009556)
Place the EBJ boot and small boot band on EBJ side of shaft.
| Important | ||
|
Be sure to wrap the shaft splines with vinyl tape to prevent the boot from scratches. |
||
Place the drive shaft in a vise.
| Important | ||
|
Do not place the drive shaft directly in a vise; use wooden blocks. |
||
Apply a coat of specified grease [60 to 70 g (2.12 to 2.47 oz)] to EBJ.
Apply an even coat of specified grease [20 to 30 g (0.71 to 1.06 oz)] to entire inner surface of boot. Also apply grease to shaft.
| Note | ||
|
EBJ installation surface of EBJ boot shall be cleaned so as to be free from grease and other substances. |
Install the boot projecting portion to EBJ groove.
|
(A)
|
EBJ
|
|
(B)
|
Large boot
band
|
|
(C)
|
Boot
|
Set the large boot band in place.
Install the boot projecting portion to shaft groove.
|
(A)
|
Boot
|
|
(B)
|
Small boot
band
|
|
(C)
|
Shaft
|
Tighten the boot bands using the ST, torque wrench and socket flex handle.
ST 32005036 BOOT BAND PLIER
|
(A)
|
Large boot
band
|
|
(B)
|
Boot
|
|
(C)
|
Torque
wrench
|
|
(D)
|
Socket
flex handle
|
|
(E)
|
EBJ
|
Tightening torque:
Large boot band
157 Nm (16.0 kgf-m, 116 ft-lb) or moreSmall boot band
133 Nm (13.6 kgf-m, 98 ft-lb) or morePlace the PTJ boot at the center of shaft.
Align the alignment marks, and then install the trunnion on shaft.
Install the snap ring to shaft.
| Important | ||
|
Confirm that the snap ring is completely fitted in shaft groove. |
||
Fill 100 to 110 g (3.53 to 3.88 oz) of specified grease into the interior of PTJ outer race.
Apply a coat of specified grease to free ring and trunnion.
Align the alignment marks on free ring and trunnion, and then install the free ring.
| Important | ||
|
Be careful with the free ring position. |
||
Align the alignment marks on shaft and outer race, and then install the outer race.
Install the circlip in the groove on PTJ outer race.
| Important | ||
|
Pull the shaft lightly and assure the circlip is completely fitted in groove. |
||
Apply an even coat of the specified grease 30 to 40 g (1.06 to 1.41 oz) to the entire inner surface of boot.
Install the PTJ boot taking care not to twist it.
| Important | ||
| • |
PTJ installation surface of
PTJ boot shall be cleaned so as to be free from grease and other substances.
|
|
| • |
When installing the PTJ boot, position the outer race
of PTJ at center of its travel.
|
|
Put a new band through the clip and wind twice in alignment with band groove of boot.
Tighten the band by using the ST.
ST 32005185 BAND TIGHTENING TOOL
| Note | ||
|
Tighten the band until it cannot be moved by hand. |
Tap on the clip with punch provided at the end of ST.
ST 32005185 BAND TIGHTENING TOOL
| Important | ||
|
Tap to an extent that the boot underneath is not damaged. |
||
Cut off the band with an allowance of about 10 mm (0.39 in) left from clip, and bend this allowance over clip.
| Important | ||
|
Be careful so that the end of band is in close contact with clip. |
||
Extend and retract the PTJ to provide equal grease coating.
