SAAB WIS ONLINE

ASSEMBLY

ASSEMBLY

Note

Use specified grease.


EBJ side:

NTG2218-M (Part No. 28395AG000)

BJ side:

NTG2218-M (Part No. 28395FE010)

DOJ side:

NKG205 (Part No. 28498AG000)

Install the BJ boot or EBJ boot in specified position, and fill it with 60 to 70 g (2.12 to 2.47 oz) of specified grease.

Place the DOJ boot at the center of shaft.

Wrap the shaft splines with vinyl tape.

Insert the DOJ cage onto shaft.

Note

Insert the cage with cut-out portion facing the shaft end, since the cage has an orientation.



(A)

Cage

(B)

Cut-out portion



Install the DOJ inner race on shaft, and fit the snap ring with pliers.

Note

Confirm the snap ring is completely fitted in shaft groove.



Install the cage, which was previously fitted, to inner race fixed upon shaft.

Note

Fit the cage with protruded part aligned with the track on inner race, and then turn by a half pitch.



(A)

Inner race

(B)

Cage



Fill 80 to 90 g (2.82 to 3.17 oz) of specified grease into the interior of DOJ outer race.

Apply a coat of specified grease to cage pocket and six balls.

Insert six balls into cage pocket.

Align the outer race track and ball positions and place in the part where shaft, inner race, cage and balls are previously installed, and then fit the outer race.


(A)

Outer race

(B)

Grease



Install the circlip in the groove on DOJ outer race.

Note
• Assure the balls, cage and inner race are completely fitted in the outer race of DOJ.

• Exercise care not to place the matched position of circlip in ball groove of outer race.

• Pull the shaft lightly and assure that the circlip is completely fitted in groove.



Apply an even coat of the specified grease [20 to 30 g (0.71 to 1.06 oz)] to the entire inner surface of boot. Also apply grease to shaft.

Install the DOJ boot taking care not to twist it.

Note
• Inside of the larger end of DOJ boot and boot groove shall be cleaned so as to be free from grease and other substances.

• When installing the DOJ boot, position the outer race of DOJ at center of its travel.


Put a new band through the clip and wind twice in alignment with band groove of boot.

Note

When tightening the boot, exercise care so that air within boot is appropriate.


Tighten the band using the ST.

ST 32005185 BAND TIGHTENING TOOL

Note

Tighten the band until it cannot be moved by hand.



Tap on the clip with the punch provided at the end of ST.

ST 32005185 BAND TIGHTENING TOOL

Note

Tap to an extent that the boot underneath is not damaged.



Cut off the band with an allowance of about 10 mm (0.39 in) left from clip, and bend this allowance over the clip.

Note

Be careful so that the end of band is in close contact with clip.


Fix up the boot on BJ in the same manner.

Extend and retract the DOJ to provide equal grease coating.