PRE-RELEASE
Fan cowling
| Fan cowling |
| To remove |
| 1. |
Remove the upper engine cover.
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| 2. |
Remove the battery cover.
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| 3. |
Remove the battery cooler pipe.
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| 4. |
Remove the washer fluid filler pipe.
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| 5. |
Remove the upper radiator crossmember.
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| 6. |
Disconnect the charge air pipe from the throttle body and the pipe's upper mounting from the fan cowling.
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| 7. |
Disconnect the charge air hose from the charge air pipe on the camshaft cover and bend aside the hose.
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| 8. |
Remove the bolt securing the charge air pipe and slacken the bolt securing the stay.
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| 9. |
Raise the car.
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| 10. |
Remove the front spoiler shield. Disconnect the headlight washer hose and unplug and remove the connector. Refer to
Spoiler shield, To remove
.
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| 11. |
Disconnect the charge air hose from the charge air pipe.
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| 12. |
Detach the lower charge air pipe mounting from the fan cowling.
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| 13. |
Lower the car.
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| 14. |
Remove the charge air pipe.
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| 15. |
Remove the battery.
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| 16. |
Disconnect the vacuum hoses from the swirl throttle and throttle body.
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| 17. |
Remove the cover with vacuum tank, glow plug relay, etc. and bend it aside.
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| 18. |
Press in the catch and remove the power steering fluid reservoir and bracket.
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| 19. |
Unplug the bonnet switch connector and remove the battery box.
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| 20. |
Undo the clip securing the wiring to the battery tray.
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| 21. |
Unplug the radiator fan connector and the clip holding the wiring to the fan cowling.
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| 22. |
Remove the upper radiator cover and remove the upper radiator mountings from the body.
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| 23. |
Remove the bolts holding the fan cowling and loosen the fan cowling slightly.
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| 24. |
Remove and bend aside the lower radiator cover.
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| 25. |
Fit
83 95 212 Strap
between the radiator and radiator fan. Move the radiator assembly forward and secure it with the strap.
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| 26. |
Remove the fan cowling.
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| To fit |
| 1. |
Fit the fan cowling with the bolts to the radiator.
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| 2. |
Remove the strap.
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| 3. |
Fit the lower cover to the radiator.
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| 4. |
Fit the upper radiator mountings to the body.
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| 5. |
Fit the upper cover to the radiator.
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| 6. |
Plug in the fan connector to the fan cowling. Attach the wiring to the fan cowling.
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| 7. |
Fit the wiring mounting to the battery box.
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| 8. |
Fit the battery box.
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| 9. |
Plug in the connector to the bonnet switch.
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| 10. |
Fit the power steering fluid reservoir.
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| 11. |
Fit the cover with vacuum tank, glow plug relay, etc.
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| 12. |
Refit the vacuum hoses to the swirl throttle and throttle body.
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| 13. |
Fit the battery.
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| 14. |
Feed down the charge air pipe and connect it to the throttle body. Thread the bolt securing the upper mounting holding the charge air pipe to the fan cowling.
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| 15. |
Raise the car.
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| 16. |
Fit the lower charge air pipe mounting to the fan cowling.
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| 17. |
Connect the charge air hose to the charge air pipe.
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| 18. |
Fit the front spoiler shield and the headlight washer hose. Plug in and fit the connector. Refer to
Spoiler shield, To fit
.
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| 19. |
Lower the car.
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| 20. |
Tighten the upper charge air pipe mounting to the fan cowling.
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| 21. |
Fit the charge air pipe to the stay and tighten the bolt securing the stay to the radiator.
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| 22. |
Fit the charge air hose to the charge air pipe on the camshaft cover.
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| 23. |
Fit the upper radiator crossmember
.
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| 24. |
Fit the washer fluid filler pipe.
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| 25. |
Fit the battery cooler pipe.
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| 26. |
Fit the battery cover.
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| 27. |
Fit the upper engine cover.
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| 28. |
Since the battery has been disconnected, carry out the following procedures
.
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