PRE-RELEASE
Delivery line for power steering, LHD
| Delivery line for power steering, LHD |
| To remove |
| 1. |
Raise the car.
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| 2. |
Remove the spoiler shield.
Diesel engine: Remove the lower engine cover. 
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| 3. |
Remove the front bumper shell
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| 4. |
Diesel engine:
Remove the lower mounting of the charge air pipe and the hose from the intercooler.
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| 5. |
Remove the left-hand air shield.
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| 6. |
Lower the car to the floor.
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| 7. |
Diesel engine:
Remove the upper engine cover.
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| 8. |
Clamp the return hose using
30 07 739 Hose pinch-off pliers
.
Diesel engine: Clamp the intake hose to the power steering pump using 30 07 739 Hose pinch-off pliers . |
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| 9. |
Diesel engine:
Remove the turbocharger's charge air pipe and the hose.
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| 10. |
Diesel engine:
Place a receptacle under the pump.
Petrol engine: Wipe up any fluid spill with a cloth. |
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| 11. |
Disconnect the deliver pipe's banjo nipple from the pump and plug the pipe.
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| 12. |
Place a suitable receptacle under the steering gear.
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| 13. |
Disconnect the delivery pipe from the steering gear and plug the pipe.
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| 14. |
Petrol engine:
Cut off the cable tie holding the wiring harness to the pipe and remove the clip holding the delivery pipe to the bracket.
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| 15. |
Raise the car.
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| 16. |
Remove the front circuits mountings from the radiator bracket.
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| 17. |
Remove the clamps securing the pipe to the subframe.
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| 18. |
Bend down the pipe under the subframe.
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| 19. |
Feed the cooling circuit out under the subframe.
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| To fit |
| 1. |
Feed the cooling circuit in between the body and subframe.
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| 2. |
Fit the cooling circuit loosely by its right-hand mounting to the radiator member.
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| 3. |
Fit in the rear pipe between the gearbox and the subframe. Remove the plug and connect the pipe to the steering gear using a new O-ring. Secure the connection by hand.
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| 4. |
Fit the clamps to the subframe and the bracket on the left-hand side of the radiator member. Fit everything loosely at first before tightening.
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| 5. |
Turn up the delivery pipe towards the power steering pump.
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| 6. |
Lower the car to the floor.
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| 7. |
Tighten the pipe connection to the steering gear.
Tightening torque 28 Nm (21 lbf ft) 
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| 8. |
Fit the banjo nipple to the power steering pump. Use new washers.
Tightening torque 32 Nm (24 lbf ft) 
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| 9. |
Petrol engine:
Secure the wiring harness to the delivery line using a cable tie and fit the clip holding the delivery line to the bracket.
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| 10. |
Remove the pinch-off pliers.
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| 11. |
Diesel engine:
Fit the charge air pipe and the hose.
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| 12. |
Diesel engine:
Fit the upper engine cover.
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| 13. |
Raise the car.
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| 14. |
Fit the lower bracket for the charge air pipe and connect the hose to the charge air cooler.
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| 15. |
Fit the left-hand air shield.
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| 16. |
Fit the front bumper shell
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| 17. |
Fit the spoiler shield.
CV: Fit the chassis reinforcement, front subframe, CV . Diesel engine: Fit the lower engine cover. 
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| 18. |
Lower the car to the floor.
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| 19. |
Fill with power steering fluid and
bleed the power steering system
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| 20. |
Check for leaks.
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