Front door, outer door panel
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Front door, outer door panel
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1.
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The outer door panel is folded over the rear and top edges of the door structure. Grind the edges so that the door panel comes away from the structure.
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2.
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Drill out the spot welds.
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3.
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Knock away the outer door panel and lift off the outer door panel.
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4.
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Remove the remaining metal strips from the inside of the door structure by grinding away the welds.
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5.
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Straighten the edges of the door structure and grind it clean.
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1.
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Apply sealant on the impact members, use Terostat 1k-PUR
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2.
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Apply glue on the door structure's front and rear edges. Use Teromix 6700.
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3.
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Apply weld primer on the lower edge of door structure. Use Teroson Zinc spray.
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4.
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Align the new outer door panel and make sure the plate flanges lie against the door structure. Secure with grips.
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5.
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Spot weld the front edge and underside of the door frame. Tap down and clamp the upper flange on the outer door panel.
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6.
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Knock in the plate flange in the door's rear edge using a hammer. Do not use pliers as this can damage the outside of the door.
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7.
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Stitch weld along the rear edge of the door. Place the welds where the old spot welds were located.
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8.
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Fit the door in place and check its alignment with the body. Adjust as necessary.
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9.
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Wash off surplus welding primer. Welding primer makes for poorer adhesion of paint, filler and sealant.
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10.
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Apply primer on all ground surfaces. Use Standox 1K Primer Filler.
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11.
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Use Terostat 1K-PUR to seal joints and metal folds.
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12.
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Apply anti-corrosion agent to the door after it has been painted.
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