PRE-RELEASE
Generator, remove and install, Z18XE
| Generator, remove and install, Z18XE |
| To remove |
| 1. |
Open the bonnet.
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| 2. |
Disconnect the battery
- Detach the ground cable |
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| 3. |
Raise the car.
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| 4. |
Remove the plastic nuts from the wheel arch liner and move it aside.
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| 5. |
Remove the multi-groove belt:
- Tension the multi-groove belt tensioner in the direction of the arrow - Use KM-913-A or a 15 mm articulated wrench (2) - Insert KM-6130 or a 4.5 mm drift (1) - Mark the direction of rotation. |
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| 6. |
Remove the multi-groove belt tensioner:
- Tighten the multi-groove belt tensioner - Remove KM-6130 (2) - Release the multi-groove belt tensioner - Undo the bolt (1) |
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| 7. |
Undo the alternator's bracket:
- Unplug the wiring harness from the oil pressure switch (3) - Undo the nut (2) - Undo the bolt (1) - Undo the lower bolt (4) |
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| 8. |
Lower the car.
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| 9. |
Remove the protective engine cover:
- Unscrew the oil filler port cap - Undo the bolt - Screw on the oil filler port cap |
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| 10. |
Remove the air filter housing (1):
- Unplug the wiring harness from (2) heating element - mass air flow sensor - Detach the wiring harness (arrows) - Remove the engine vent hose (3) - Remove the intake hose (4) |
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| 11. |
Remove the tank purge valve:
- Unscrew the bolt (arrow) - Detach the line (2) - 83 95 261 Fuel line tool (1) - Unplug the wiring harness connector (3) |
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| 12. |
Remove the alternator belt:
- Unscrew the upper bolt - Unscrew the lower bolt - Remove the alternator's wiring harness - Unscrew 2 nuts (1) Note: Remove the generator upwards with the generator's attaching plate |
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| 13. |
Remove the alternator bracket:
- Undo the bolt |
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| To fit |
| 1. |
Fit the alternator bracket:
- Screw in the bolt Note: Do not tighten the bolt |
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| 2. |
Fit the alternator:
Note: Position the generator from above with the generator's attaching plate - Fit the alternator's wiring harness - Tighten the nut - Screw in the upper bolt |
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| 3. |
Raise the car.
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| 4. |
Fasten the generator's attaching plate
- Tighten the bolt - Tightening torque 35 Nm - Tighten the nut - Tightening torque 35 Nm - Wiring harness connector to the oil pressure switch. |
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| 5. |
Fit the multi-groove belt tensioner
- Tighten the bolt - Tightening torque 35 Nm |
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| 6. |
Lower the car.
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| 7. |
Fasten the generator
- Tighten the bolt - Tightening torque 20 Nm |
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| 8. |
Fit the tank purge valve
- Tighten the bolt - Plug in the wiring - Plug in the wiring harness connector |
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| 9. |
Fit the air filter housing
- Fit the intake hose - Fit the engine vent hose - Plug in the wiring harness connector - Fasten the wiring harness |
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| 10. |
Raise the car.
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| 11. |
Fit the multi-groove belt:
Note: Note the direction of rotation and installation position - Tension the multi-groove belt tensioner - Use KM-913-A or a 15 mm articulated wrench - Insert KM-6130 or a 4.5 mm drift - Slacken the multi-groove belt tensioner - Use KM-913-A or a 15 mm articulated wrench - Remove KM-6130 |
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| 12. |
Fit the multi-groove belt's guard:
- Tighten the bolt |
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| 13. |
Lower the car.
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| 14. |
Fit the protective engine cover:
- Unscrew the oil filler port cap - Tighten the bolt - Tightening torque 8 Nm - Screw on the oil filler port cap |
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| 15. |
Connect the battery.
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| 16. |
When changing, check battery, see
Battery check
and charge battery if necessary, see "Charging the battery".
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| 17. |
Carry out
Procedures after disconnecting the battery
.
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| 18. |
Close the bonnet
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