PRE-RELEASE
Side panel assembly, CV
| Side panel assembly, CV |
| 1. |
Position the car in an aligning bench and cross-measure if necessary.
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| 2. |
Grind the seam welds to the side panel.
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| 3. |
Drill out the spot welds to the outside of the side panel.
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| 4. |
Drill out the spot welds to the side panel.
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| 5. |
Drill out the spot-welds.
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| 6. |
Tap the side panel loose and remove the panel from the adhesive. Align any damaged sheet metal or panels.
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| 7. |
Grind all the surfaces that are to be welded.
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| 8. |
Drill all the holes for plug welding in the replacement panel.
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| 9. |
Align the replacement panel and check the alignment. Adjust if necessary.
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| 10. |
Lift aside the replacement panel.
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| 11. |
Apply welding primer to the surfaces to be spot and plug welded. Use Teroson Zink Spray.
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| 12. |
Apply body adhesive as illustrated. Use Teromix 6700.
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| 13. |
Place the side panel into position. Align it exactly and secure it with welding clamps.
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| 14. |
Spot and plug weld the outside of the side panel.
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| 15. |
Seam weld the side panel.
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| 16. |
Spot and plug weld the side panel.
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| 17. |
Spot and plug weld the side panel.
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| 18. |
Wash away surplus welding primer. Welding primer reduces the adhesion of paint, filler and sealant.
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| 19. |
Apply primer to all bare metal surfaces. Use Standox 1K.
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| 20. |
Seal joints and seams with sealant. Use 1K-PUR.
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| 21. |
Apply anti-corrosion agent to internal surfaces after painting. Use Terotex HV 400.
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