Wiring harness, engine B207
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Wiring harness, engine B207
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1.
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Remove the bottom of the battery cover.
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2.
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Detach the top section of the electrical centre (A) from the lower section (342).
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3.
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Remove the engine's wiring harness from the electrical centre (B).
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4.
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Remove the clip (A) holding the wiring harness to the body.
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5.
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Unplug the connector (B) (H24-2).
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6.
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Remove the cable ties (C, E).
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7.
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Unplug the connector (D) from the sensor (688).
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8.
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Unplug the connector (F) from the reversing light switch (31).
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9.
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Unplug the connector (A) from the oil pressure switch (44).
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10.
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Unplug the connector (B) from the crankshaft position sensor (345).
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11.
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Remove the clips (C) on the hose for the power steering.
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12.
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Remove the bracket (D) for the wiring harness.
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13.
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Remove the electrical contacts (E) on the starter motor (4).
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14.
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Remove both alternator electrical contacts (F) (2).
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15.
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Remove the clip on the stay between starter motor and alternator.
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16.
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Unplug the connector (G) wiring harness distributor (H8-9).
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17.
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Unplug the connector (H) for the A/C compressor (170).
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18.
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Unplug the connector (A) from the temperature and pressure sensor intake manifold (431).
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19.
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Unplug the connector (B) from the solenoid valve (321).
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20.
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Unplug the connector (C) from the throttle body (604).
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Important
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Take care when plugging in the connector so as not to damage or press out the pins/sleeves in the connector. For further information regarding connectors, refer to
Connectors, handling and inspection
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21.
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Unplug the connector (D) from the engine control module (589 a, b).
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22.
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Remove the ground connection (E) at the control module (G7).
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23.
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Unplug the connector (F) from the solenoid valve by-pass turbo (605).
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24.
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Unplug the connector (G) from the pressure sensor A/C (620).
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25.
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Remove the wiring harness from the clips on the camshaft cover end plate (A).
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26.
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Remove the wiring harness from the clips on the coolant pipe to the turbo (B).
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27.
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Unplug the mass air flow sensor (686) connector, on the pipe from the air cleaner (C).
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28.
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Unplug the connector from the solenoid valve pressure canister W-G (Waste Gate) (D) (179a).
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29.
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Unplug the connector (A) for the sensor, power steering pump (739).
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30.
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Unplug the connector (B) behind the power steering pump (for exhaust sonds) (592, 593).
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31.
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Unplug the connector (C) from the ionisation module (740).
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32.
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Unplug the connector (D) from the ignition coils (320 a, b, c, d).
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33.
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Remove the bracket (E) for the wiring harness, x 3 nuts
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34.
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Unplug the connector (F) engine temperature sensor (202).
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35.
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Remove the hose (A) between throttle body and plastic pipe.
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36.
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Lift up the wiring harness in the area between the radiator fan and oil filter.
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1.
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Lower the wiring harness in the area between the radiator fan and oil filter.
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2.
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Align the electrical circuit's connections at the connection points.
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3.
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Start by fitting the electrical circuit's connection to the electrical centre (B) (342).
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4.
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Assemble the upper and lower sections of the electrical centre (A).
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5.
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Fit the clip that holds the wiring harness to the body (A). (Note: white marking on wiring harness).
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6.
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Plug in the connector (B) (H24-2).
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7.
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Fit the cable tie (C).
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8.
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Plug in the connector (D) for the sensor (688).
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9.
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Fit the cable tie (E).
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10.
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Plug in the connector (F) reversing light switch (31).
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11.
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Fit the bracket (D) for the wiring harness.
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12.
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Plug in the connector (A) for the oil pressure switch (44).
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13.
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Plug in the connector (B) for the crankshaft position sensor (345).
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14.
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Fit the clips (C) on the hose for the power steering.
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15.
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Fit both of the starter motor's electrical contacts (E) (4).
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16.
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Fit both alternator electrical contacts (F) (2).
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17.
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Plug in the connector (G) for the wiring harness distributor (H8-9).
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18.
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Plug in the connector (H) for the A/C compressor (170).
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19.
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Fit the clip on the stay for the electrical cable between starter motor and alternator.
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20.
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Plug in the connector (B) for the solenoid valve (321).
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21.
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Plug in the connector (A) for the pressure sensor, induction pipe (431).
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22.
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Plug in the connector (C) for the throttle body (604).
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Important
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Take care when plugging in the connector so as not to damage or press out the pins/sleeves in the connector. For further information regarding connectors, refer to
Connectors, handling and inspection
.
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23.
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Fit the ground connection (E) at the engine control module (G7).
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24.
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Plug in the connector (D) for the engine control module (589 a, b). Note: the right-hand connection for the electrical cable must be routed under the fuel pipe.
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25.
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Plug in the connector (F) for the solenoid valve by-pass turbo (605).
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26.
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Plug in the connector (H) for the engine temperature sensor (202).
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27.
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Plug in the connector (G) for the pressure sensor A/C (620).
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28.
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Secure the wiring harness with 2 clips (A) on the camshaft cover end plate.
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29.
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Secure the wiring harness to both clips (B) on the coolant pipe for the turbo.
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30.
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Plug in the connector (C) for the mass air flow sensor, on the pipe from the air cleaner (686).
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31.
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Plug in the connector (D) on the solenoid valve pressure canister W-G (179a).
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32.
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Plug in the connector (A) for the sensor, power steering pump (739). ILLUSTRATION
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33.
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Plug in the connectors (B) for the exhaust sonds (behind the power steering pump) (592, 593). Note: the colours on the connectors.
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34.
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Plug in the connector (C) for the ionisation module (740).
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35.
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Plug in the connector (D) for the ignition coils (320 a, b, c, d).
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36.
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Fit the plastic bracket (E), x 3 nuts.
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37.
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Fit the hose between throttle body and plastic pipe (A).
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38.
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Fit the bottom of the battery cover.
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