PRE-RELEASE
Brake fluid reservoir, RHD
| Brake fluid reservoir, RHD |
| To remove |
| Important | ||
|
Scrupulous cleanliness must always be observed during all work with hydraulic components. |
||
| 1. |
Fit the wing cover onto the right-hand front wing.
|
|
| 2. |
Lay a rag under the brake fluid reservoir.
|
|
| 3. |
Remove the brake fluid reservoir cap.
|
|
| 4. |
Drain the brake fluid reservoir's brake chamber:
|
|
| • |
Raise the car.
|
| • |
Connect the
brake bleeder
(A) to the air nipple on the brake caliper for the left-hand front wheel.
|
| • |
Open the nipple and draw out brake fluid until one of the reservoir chambers is empty.
|
| • |
Close the nipple and disconnect the brake bleeder.
Tightening torque for air nipple: 16 Nm (12 lbf ft) |
| • |
Connect the brake bleeder to the air nipple on the front right wheel.
|
| • |
Open the nipple and draw out brake fluid until the other reservoir chamber is empty.
|
| • |
Close the nipple and disconnect the brake bleeder.
Tightening torque for air nipple: 16 Nm (12 lbf ft) |
| • |
Lower the car.
|
| 5. |
B284:
Undo and fold aside the power steering fluid reservoir:
|
|
| • |
Remove the upper engine cover.
|
| • |
Undo the wiring harness (A) and the supply hose (B) from the upper turbo delivery pipe (C).
|
| • |
Remove the upper turbo delivery pipe (C).
|
| • |
Lay a rag under the power steering fluid reservoir.
|
| • |
Empty the power steering fluid reservoir with an oil suction device.
|
| • |
Undo the tank air exhaust hose (D) and the fuel hose (E) from the power steering fluid reservoir.
|
| • |
Detach the supply hose (F) from the power steering fluid reservoir.
|
||||||||||
| • |
Detach the power steering fluid reservoir and move aside (G).
|
| 6. |
Remove the brake fluid reservoir:
|
|
| • |
Manual gearbox:
Detach the hose (A) for the clutch from the brake fluid reservoir. Collect any brake fluid that runs out.
|
| • |
B207:
Remove the intake hose.
|
| • |
Unplug the connector (B) for the brake fluid reservoir level sensor and the cable from the clips (C) on the reservoir.
|
| • |
Remove the brake pipes (D) from the master cylinder.
|
| • |
Remove the nuts (E) securing the master cylinder to the brake servo.
|
| • |
Remove the master cylinder (F).
|
| • |
Remove the locking bolt from the brake fluid reservoir and detach the reservoir from the cylinder.
|
| • |
Remove the level sensor from the brake fluid reservoir.
|
| To fit |
| Important | ||
|
The EHPS system must not be run dry. Do not reuse drained fluid. Fill the hydraulic system with special fluid. |
||
| 1. |
Fit the brake fluid reservoir and components:
|
|
| • |
Fit the level sensor to the brake fluid reservoir.
|
| • |
Fit the brake fluid reservoir onto the master cylinder (F) and tighten the screw.
|
| • |
Fit the master cylinder (E). Apply threadlock
Loctite 242
. Make sure the pushrod on the master cylinder makes contact with the brake servo pushrod.
Tightening torque: 25 Nm (18 lbf ft) |
| • |
Fit the brake pipes (D) to the master cylinder.
Tightening torque: 16 Nm (12 lbf ft) |
| • |
Manual gearbox:
Connect the hose (A) from the main clutch cylinder to the reservoir.
|
| • |
Plug in the connector (B) to the level sensor and attach the cable to the clips (C).
|
| 2. |
B284:
Fit the power steering fluid reservoir and components:
|
|
| • |
Fit the power steering fluid reservoir (G).
|
| • |
Fit the supply hose (F) to the power steering fluid reservoir.
|
||||||||||
| • |
Fit the tank ventilation hose (D) and the fuel hose (E) to the power steering fluid reservoir clip.
|
| • |
Fit the upper turbo delivery pipe (C).
|
| • |
Fit the wiring harness (A) and the supply hose (B) onto the upper turbo delivery pipe (C).
|
| • |
Fit the upper engine cover.
|
| • |
Fill with
servo fluid, as specified
.
|
| • |
Remove the rag from under the power steering fluid reservoir.
|
| 3. |
Bleed the brake system.
|
|
| 4. |
Remove the rag from under the brake fluid reservoir.
|
|
| 5. |
B207:
Fit the cover for the air cleaner.
|
|
| 6. |
Remove the wing cover from the right-hand front wing.
|
|
