PRE-RELEASE
Oil sump in car Z19DTR
| Oil sump in car Z19DTR |
| To remove |
| 1. |
Remove
Starter motor, Z19DTR
|
|
| 2. |
Remove
Exhaust pipe, front
.
|
|
| 3. |
Remove the following:
|
|
| • |
the screws (A) to the AC pump's bracket.
|
| • |
the screws (B) to the turbo's oil return pipe.
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| • |
the screws (C) to the catalytic converter's lower bracket.
|
| 4. |
Drain the engine oil (A). Fit the oil plug with a new seal.
Tightening torque 25 Nm (18 lbf ft) 
|
|
| 5. |
Man:
Drain the gearbox oil (B). Fit the gearbox oil plug.
Tightening torque 50 Nm (37 lbf ft) |
|
| 6. |
Fit
Intermediate shaft, Z19
|
|
| 7. |
Remove the intermediate shaft bracket (A).
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| 8. |
Detach the connector (A) to the oil level sensor.
|
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| 9. |
Remove the crankcase ventilation hose (B) from the oil sump.
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| 10. |
Remove the oil sump's screws (A).
Use 32 025 015 Extension piece Ribe M7 and 32 025 016 Extension piece Ribe M8 . Use the M7 ribe behind the flywheel/driver plate. 
|
|
| 11. |
Place a screwdriver between the sump and the timing cover at the AC compressor bracket and carefully prise the oil sump loose.
|
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| 12. |
Turn the sump ninety degrees and lift it down.
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| 13. |
When replacing the oil sump:
Remove the oil separator cover and the oil level sensor.
|
|
| To fit |
| 1. |
Clean the engine block and sump sealing surfaces. Remove any contaminants in the oil sump.
|
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| 2. |
Apply a bead of
90 543 772 Silicone flange sealant
to the oil sump sealing surface.
|
|
| 3. |
Fit the oil sump carefully so that the sealing compound is not disturbed. Tighten the side bolts using
32 025 016 Extension piece Ribe M8
. Tighten the front and rear screws with
32 025 015 Extension piece Ribe M7
.
Tightening torque, M10 bolts, 40 Nm (30 lbf ft). Tightening torque, M8 bolts, 25 Nm (18 lbf ft). Tightening torque, M6 bolts, 9 Nm (7 lbf ft). |
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| 4. |
Fit the crankcase ventilation hose (B) to the oil sump.
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| 5. |
Plug in the oil level sensor connector (A).
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| 6. |
Fit the intermediate shaft bracket (A).
Tightening torque 55 Nm (41 lbf ft).
|
|
| 7. |
Fit
Intermediate shaft, Z19
.
|
|
| 8. |
Fit the following:
|
|
| • |
Fit the screws (C) to the catalytic converter's lower bracket.
|
| • |
Fit the screws (B) to the turbo's oil return pipe.
Tightening torque 25 Nm (18 lbf ft) |
| • |
Fit the screws (A) to the AC pump's bracket.
|
| 9. |
Fit
Exhaust pipe, front
Tightening torque 25 Nm (18 lbf ft) |
|
| 10. |
Fit
Starter motor, Z19DTR
|
|
| 11. |
Fill oil in the gearbox.
Man: see Filling/changing the gearbox oil Aut: see Checking/adjusting oil level |
|
| 12. |
Fill with engine oil as specified, see
Recommended oil quality
.
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| 13. |
Connect an exhaust extractor and start the engine.
Switch off the engine and wait 2-5 minutes. Check the oil level and adjust if necessary. |
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