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PRE-RELEASE

Fuel lines tank - engine bay

Fuel lines tank - engine bay

Warning

Removal of the fuel filter involves partial dismantling of the car's fuel system. The following points must therefore be observed in connection with this work:

• Make sure a class BE fire extinguisher is close to hand! Consider the risk of sparking, e.g. when breaking circuits, short-circuits etc.

• Absolutely No Smoking!

• Ensure that there is a good exchange of air. If approved ventilation for the extraction of fuel fumes is available, this should be used.

• Wear protective gloves! Prolonged exposure of the hands to fuel can cause irritation to the skin.

• Wear protective goggles.


Important

Be particulary observant regardning cleanliness when working on the fuel system. Loss of function may occur due to very small particles. Prevent dirt and grime from entering the fuel system by cleaning the connections and plugging pipes and lines during disassembly. Use 82 92 948 Plugs, A/C system assembly. Keep components free from contaminants during storage.



1. Petrol engine: Reduce the fuel pressure by removing fuse 2 while the engine is running (fuse 2 is located in the main fuse box in front of the battery). Once the engine has stopped, turn the ignition key to LOCK and refit the fuse.


2. Remove the negative cable from the battery.

3. Z19: Remove the upper engine cover. Remove the panel cover. Press the centre pins out of the clips from the wheel housing side.

B284: Remove the upper engine cover and the upper turbocharger delivery pipe.

B207 RHD: Remove the air cleaner assembly.

4. Separate the fuel lines in the engine bay, use 83 95 261 Fuel line tool and plug the lines. Use 82 92 948 Plugs, AC-system kit . (B284 only has delivery line)


5. Raise the car.

6. CV: Remove Chassis reinforcement, front subframe, CV, petrol . or Chassis reinforcement, diesel

7. Z19: Remove Exhaust pipe, front . B207, B284: Remove the exhaust pipe flange and unload the flexible section using 83 95 212 Strap .

8. Remove the steering shaft joint from the steering gear.


9. Remove the rear torque arm bolt.


10. B284 RHD: Position a receptacle under the car and remove the power steering lines from the steering gear.


11. Unload the subframe using a pillar jack and remove the rear bolts and stays.


12. Lower the subframe at the rear.

13. Undo the fuel lines from their holders and the brake pipes from the front holders.


Important

Be careful that the brake pipes do not get damaged.


14. Position a receptacle under the car and unplug the fuel lines at the fuel tank and plug them. For diesel and EU tank, use 83 95 261 Fuel line tool .


15. Lower the pipes.


To fit


1. Fit the fuel lines in their holders.


2. Connect the fuel lines to the tank.


3. Raise the subframe using 83 95 311 Trolley lift with 83 94 801 Parent fixture and 83 96 137 Centring tool, subframe - body . Align the tool to the guide holes in the body. Fit the stays and the bolts.

Tightening torque, subframe: 75 Nm + 135° (55 lbf ft +135°)

Tightening torque, stay: 90 Nm + 45° (67 lbf ft + 45°)


4. Fit the bolt for the torque arm.

Tightening torque 80 Nm (59 lbf ft).


5. Fit the steering shaft joint to the steering gear. Clean the threads and apply Thread locking adhesive, Loctite 242 to the threads.

Tightening torque 30 Nm (22 lbf ft)


Warning

Check that the bolt fits into the groove on the pinion shaft.


6. B284, RHD: Fit the power steering lines to the steering gear. Use new O-rings.

Tightening torque 12 Nm (9 lbf ft)


7. Fit the exhaust pipe flange and exhaust pipe mountings.

Tightening torque 30 Nm (22 lbf ft)

Z19: Fit Exhaust pipe, front .

8. CV: Fit Chassis reinforcement, front subframe, CV, petrol . or Chassis reinforcement, diesel.

9. Lower the car.

10. Connect the fuel lines in the engine bay. (B284 only has delivery line)


11. B207 RHD: Fit the air cleaner assembly.

B284: Fit the upper turbocharger delivery pipe and the upper engine cover.

Z19: Fit the panel cover over the fuel lines and the upper engine cover.

12. Reconnect the negative battery cable.

13. Carry out Procedures after reconnecting the battery .


PRE-RELEASE