PRE-RELEASE
Secondary air pump
| Secondary air pump |
| To remove |
| 1. |
Remove the upper engine cover.
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| 2. |
Remove the cover on the battery.
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| 3. |
Disconnect the negative battery cable.
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| 4. |
Detach the SAI pump inlet hose from the SAI pump.
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| 5. |
Unplug the connector from the SAI pump.
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| 6. |
Remove the SAI pump screw in the cable rail.
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| 7. |
Detach the connector to the oil pressure switch.
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| 8. |
Disconnect the SAI pipe quick coupling from the valve.
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| 9. |
Remove the upper SAI pump retaining bolt.
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| 10. |
Raise the car.
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| 11. |
Detach the starter motor cables.
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| 12. |
Remove the starter motor.
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| 13. |
Remove the bolt from the SAI pipe bracket on the cylinder block.
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| 14. |
Disconnect the SAI pipe quick coupling from the pump.
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| 15. |
Remove the SAI pump and bracket by undoing the 3 remaining bolts.
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| 16. |
Detach the connector.
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| 17. |
Remove the SAI pump from the bracket.
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| To fit |
| 1. |
Fit the SAI pump to the bracket with new mountings.
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| 2. |
Insert the 3 bolts securing the SAI pump bracket to the cylinder block.
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| 3. |
Lower the car.
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| 4. |
Plug in the connector.
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| 5. |
Fit the upper bolt.
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| 6. |
Raise the car.
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| 7. |
Tighten the remaining bolts.
Tightening torque 22 Nm (16 lbf ft). 
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| 8. |
Change the O-ring and connect the pipe fast coupling to the SAI pump.
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| 9. |
Fit the SAI pipe bracket to the cylinder block.
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| 10. |
Fit the starter motor.
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| 11. |
Connect the starter motor cables.
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| 12. |
Lower the car.
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| 13. |
Change the O-ring and connect the fast coupling to the valve.
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| 14. |
Plug in the oil pressure switch connector.
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| 15. |
Fit the SAI pipe to the cable rail.
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| 16. |
Plug in the SAI pump connector.
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| 17. |
Connect the inlet hose to the SAI pump.
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| 18. |
Reconnect the negative battery cable.
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| 19. |
Fit the battery cover.
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| 20. |
Fit the upper engine cover.
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| 21. |
After disconnecting the battery
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