Upper windscreen frame assembly, CV
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Upper windscreen frame assembly, CV
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1.
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Position the car in an aligning bench and cross-measure if necessary.
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2.
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Cut the windscreen frame outer panel on both sides. Cut 100 mm as illustrated. Cut the outer plate only to avoid damaging the inner A-pillar reinforcement.
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3.
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Drill out the spot welds securing the windscreen frame outer panel.
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4.
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Tap the windscreen frame outer panel loose.
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5.
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Cut the car's inner windscreen member as illustrated.
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6.
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Cut and align the replacement panel as illustrated.
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7.
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Place the windscreen frame replacement panel in fitting position and secure it with welding clamps. Secure with some welds in the corners.
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8.
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Roughly cut of the windscreen frame outer panel and align it. Make sure the windscreen frame's width is exact.
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9.
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Remove the windscreen frame outer panel. All-weld the top and underside of the inner windscreen frame.
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10.
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Place the windscreen frame outer panel into position.
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11.
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Drill holes for plug welding in the corners of the windscreen frame.
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12.
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Apply welding primer to the surfaces to be plug welded. Use Teroson Zink Spray
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13.
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Spot and plug weld the windscreen frame outer panel in place. All-weld the outer panel cut.
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14.
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Smooth off the welds.
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15.
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Wash away surplus welding primer. Welding primer reduces the adhesion of paint, filler and sealant.
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16.
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Apply primer to all bare metal surfaces. Use Standox 1K.
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17.
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Seal joints and seams with sealant. Use 1K-PUR.
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18.
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Apply anti-corrosion agent to internal surfaces after painting. Use Terotex HV 400.
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