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Introduction

Introduction

This manual contains technical requirements and descriptions for the workshop equipment needed in a Saab workshop to run operations in a rational manner.

The manual is intended to facilitate the choice of equipment, which can then be purchased from the equipment supplier.

Requirement specifications are used as direct comparisons to the supplier's technical specifications.

The quality of the equipment has not been assessed in this material. Normally, the price of equipment is normally determined by function and component/material choice. It is therefore important that you not choose cheaper equipment if you suspect it is of poor quality.

The manual is divided the same way as other workshop information - into groups such as Engine, Electrical System, Transmission, etc. Added to these headings are the sections Guidelines for designing Saab workshops and Workshop layouts. These contain suggestions for colour and interior design in accordance with Saab Unlimited as well as examples of work bays and where equipment is positioned in a workshop.

Each specification in the catalogue can be related to technical requirements/conditions that we have for cars or workshops.

Be sure to give careful consideration to the supplier's installation terms when requesting tenders.

Safety regulations

Work in the workshop entails contact with substances that to a greater or lesser degree are hazardous to your health or with machines that entail a risk of injury. With the right preparations, health risks can be minimised and the work environment can be improved considerably. This regards everything from the layout of the premises to pure personal performance.

Here are a number of items to bear in mind when working in a workshop. It is important to follow national laws and ordinances so that safety in the workshop is always kept at the highest level.

Working with refrigerant (A/C)

Bear in mind the following when working with refrigerant:


• Use tight-sealing protective eyewear if there is a risk of refrigerant leakage. Protect your hands and exposed skin to protect against frostbite.

• If the skin comes into contact with refrigerant, the area must immediately be bathed in cold water and the injury treated in the same manner as a burn.

• If refrigerant comes into contact with the eyes, the eye must be rinsed with copious amounts of water for at least 15 minutes. If problems persist, seek medical attention.


Warning

If a refrigerant container is heated, pressure increases, resulting in a risk of explosion.

Gases that form during heating of the refrigerant are hazardous to health and could severely damage the lungs.


Work that requires contact with oils

Bear in mind the following when working with engine oil, transmission fluid, etc.:

Warning

Avoid long, repeated contact with oils as they could dry out the skin and cause eczema. Waste oil could be contaminated and perhaps cause cancer.



• Wear protective clothing, including impermeable gloves, if possible.

• Do not put oily rags in your pockets.

• Do not wear oil-soiled clothes. Clothes must be washed regularly.

• Do not wear oily shoes.

• Clean open sores immediately and cover them with an adhesive bandage, sticking plaster, etc.

• Use protective cream. Apply it to the skin prior to each shift to make it easier to clean away oil from the skin.

• Remove oil from your face and hands, etc. by washing them thoroughly with soap and water (special skin cleansers and a nailbrush will help). Preparations containing lanolin will restore the skin's natural oils.

• Do not clean the skin with benzine, photogen, diesel oil or thinner. Solvents cause the oil to penetrate into the skin.

• Seek medical attention in the event of skin problems.


Work that requires contact with fuel



Warning

When working with fuel or fuel components, ensure good ventilation. The fumes are carcinogenic. If there is approved ventilation for fuel fume extraction, this must be used.

Smoking is absolutely forbidden.

Be careful of spark formation when opening or closing circuits or during short circuits.

Always make sure that a class B fire extinguisher is at hand.


Work with cleaning agents

Always store detergent in its bottle or container with information on brand and detergent type.

If detergent gets in your eyes, hold the eyelids open as much as possible, rinse with copious amounts of water for at least 15 minutes and then seek medical attention.

If cleaning agent has been ingested and the person is still conscious, give the person water to drink. Do not induce vomiting. Seek medical attention.

If cleaning agent makes any contact with the skin, rinse the area thoroughly.

Warning

It is absolutely forbidden to apply detergent with a paint/spray gun. This causes mist formation. Cleaning agent mist can easily make its way into the lungs or end up no the skin or in the eyes, where it can cause severe damage.


Work that requires contact with battery acid



Warning

Battery acid is caustic if it comes into contact with the skin and eyes or if ingested.

If battery acid splashes into an eye, rinse it with copious amounts of water for at least 15 minutes. Then seek medical attention.

If battery acid has entered the throat, do not induce vomiting. Seek medical attention.


Work with noisy machines

When working with air-driven tools and in the vicinity of large machines that wash, lift, etc. pay attention to the noise level. Ensure that particularly noise machines are screened off. Always use approved hearing protection when working with noisy equipment.

State of the premises

Good ventilation in the premises is a requirement to ensure a safe and comfortable environment.

Safety components, such as eyewash, fire blanket and fire extinguisher are not covered in this manual, but are to exist and be maintained at each workshop.

Exhaust extractors and spot extractors are equipment that are covered by this manual and a must to ensure a good work environment.

PRE-RELEASE