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Usage case
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Specification
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Metric
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English
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General data
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Inline 4-cylinder
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2.0 L
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122 CID
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LHU
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E
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85.992-86.008 mm
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3.3880 to 3.3887 inches
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86 mm
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3.388 inches
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9.2:1
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Balancer shaft
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0.030-0.060 mm
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0.0012 to 0.0024 inches
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•
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Play diameter - Inside - Holder
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20.050-20.063 mm
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0.7894 to 0.7899 inches
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•
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Play diameter - Outside - Holder
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41.975-41.995 mm
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1.6526 to 1.6534 inches
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•
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Bearing journal diameter
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20.000-20.020 mm
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0.7874 to 0.7882 inches
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0.033-0.102 mm
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0.0013 to 0.0040 inches
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•
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Bearing sleeve diameter - Inside
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36.775-36.835 mm
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1.4489 to 1.4512 inches
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Bearing sleeve diameter
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36.723-36.743 mm
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1.4458 to 1.4466 inches
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0.050-0.300 mm
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0.0020 to 0.0118 inches
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Block
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Balancer shaft bearing hole diameter - Holder
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42.000-42.016 mm
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1.6535 to 1.6542 inches
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•
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Balancer shaft bearing sleeve hole diameter
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40.763-40.776 mm
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1.6048 to 1.6054 inches
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Crankshaft main bearing hole diameter
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64.068-64.082 mm
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2.5224 to 2.5229 inches
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85.992-86.008 mm
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3.3880 to 3.3887 inches
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•
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Cylinder bore rotational deviation - max
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0.010 mm
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0.0004 inches
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Cylinder bore conicity - max
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0.010 mm
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0.0004 inches
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•
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Cylinder head gasket flatness - length
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0.050 mm
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0.002 inches
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Cylinder head gasket flatness - total
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0.10 mm
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0.0039 inches
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Cylinder head gasket flatness - diagonal
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0.030 mm
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0.0012 inches
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Camshaft
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0.040-0.307 mm
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0.0016 to 0.0121 inches
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Camshaft journal diameter
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26.935-26.960 mm
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1.0604 to 1.0614 inches
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Camshaft journal diameter - front
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34.960-34.935 mm
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1.3774 to 1.3764 inches
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Camshaft pressure surface - with camshaft actuator fitted
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30.020-30.175 mm
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1.1828 to 1.1889 inches
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Clutch rod
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Clutch rod bearing play
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0.029-0.073 mm
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0.0011 to 0.0029 inches
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Clutch rod hole diameter - bearing end
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52.118-52.134 mm
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2.0519 to 2.05252 inches
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Clutch rod hole diameter - journal end
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23.007-23.017 mm
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0.9058 to 0.9062 inches
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0.070-0.370 mm
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0.0028 to 0.0146 inches
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•
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Clutch rod straightness - curvature - max
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0.021 mm
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0.0083 inches
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Clutch rod straightness - turn - max
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0.04 mm
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0.0157 inches
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Crankshaft
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Clutch rod journal diameter
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49.000-49.014 mm
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1.9291 to 1.9297 inches
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0.050-0.380 mm
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0.0012 to 0.0150 inches
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Crankshaft main bearing play
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0.031-0.067 mm
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0.0012 to 0.0026 inches
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Crankshaft main journal diameter
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55.994-56.008 mm
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2.2045 to 2.2050 inches
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Cylinder head
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128.9 mm
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5.07 inches
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Cylinder head gasket straightness - to 150 mm (5.91 inches)
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0.05 mm
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0.0019 inches
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Cylinder head gasket straightness - to 25 mm (0.985 inches)
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0.025 mm
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0.0009 inches
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Between cylinder head bolt holes
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0.030 mm
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0.0011 inches
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Surface flatness - cylinder head gasket - length
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0.050 mm
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0.002 inches
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Surface flatness - cylinder head gasket - total
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0.1 mm
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0.004 inches
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Surface flatness - cylinder head gasket - diagonal
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0.030 mm
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0.0012 inches
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Valve guide hole - exhaust
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6.000-6.012 mm
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0.2362 to 0.2367 inches
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Valve guide hole - intake
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6.000-6.012 mm
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0.2362 to 0.2367 inches
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Tappet hole diameter - fixed play adjuster
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12.013-12.037 mm
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0.4730 to 0.4739 inches
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Angle valve seat - unloading surface
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30 degrees
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Angle valve seat - seat surface
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45 degrees
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Angle valve seat - undercut surface
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60 degrees
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Roundness valve seat - maximum
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0.025 mm
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0.0010 inches
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Side runout valve seat - maximum
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0.080 mm
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0.0031 inches
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Width valve seat - exhaust seat surface
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1.600 mm
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0.0630 inches
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Width valve seat - intake seat surface
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1.200 mm
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0.0472 inches
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Lubricating system
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Oil pressure - Minimum - @1000 rpm @ 90 °C (194 °F)
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206.84-482.63 kPa
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30-70 psi
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Filling quantity of oil
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5.7 L
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6.0 quarts
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Piston rings
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Piston ring end gap - first compression ring
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0.20-0.35 mm
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0.0078 to 0.0138 inches
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Piston ring end gap - second compression ring
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0.35-0.55 mm
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0.014 to 0.022 inches
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Piston ring end gap - oil control ring - rails
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0.25-0.75 mm
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0.010 to 0.030 inches
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Play between piston ring and groove - first compression ring
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0.040-0.080 mm
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0.0016 to 0.0031 inches
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Play between piston ring and groove - second compression ring
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0.003-0.068 mm
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0.0001 to 0.0027 inches
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Play between piston ring and groove - oil control ring
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0.024-0.176 mm
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0.0009 to 0.0069 inches
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Piston ring thickness - first compression ring
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1.170-1.190 mm
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0.0461 to 0.0469 inches
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Piston ring thickness - second compression ring
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1.471-1.490 mm
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0.0579 to 0.0587 inches
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Piston ring thickness - oil control ring - rails - max
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0.473 mm
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0.0186 inches
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Piston ring thickness - oil control ring - spacer
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0.96-1.04 mm
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0.0378 to 0.0409 inches
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Pistons and bolts
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Bolt - clearance between gudgeon pin and clutch rod hole
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0.009-0.023 mm
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0.0004 to 0.0009 inches
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Bolt - clearance between gudgeon pin and gudgeon pin hole
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0.005-0.015 mm
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0.0002 to 0.0006 inches
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Bolt - gudgeon pin diameter
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22.995-23.000 mm
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0.9053 to 0.9055 inches
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Bolt - gudgeon pin end play
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0.320-1.278 mm
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0.0126 to 0.0503 inches
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Piston - piston diameter - at 14.5 mm up
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85.967-85.982 mm
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3.3845 to 3.3851 inches
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Piston - gudgeon pin hole diameter
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23.005-23.010 mm
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0.9057 to 0.9059 inches
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Piston - piston ring groove width - oil control
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2.001-2.003 mm
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0.0788 to 0.0789 inches
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Piston - piston ring groove width - second
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1.52-1.54 mm
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0.0598 to 0.0606 inches
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Piston - piston ring groove width - top
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1.23-1.25 mm
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0.0484 to 0.0492 inches
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Piston - clearance between piston and hole
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0.010-0.041 mm
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0.0004 to 0.0016 inches
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Valve gear
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Valves - angle valve surface
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45 degrees
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Valves - valve contact surface impact - max
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0.040 mm
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0.0016 inches
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Valves - valve seat impact - max
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0.080 mm
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0.0031 inches
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Valves - valve side width - exhaust
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1.6000 mm
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0.06299 inches
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Valves - valve side seat width - intake
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1.2000 mm
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0.04724 inches
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Valves - valve head diameter - exhaust
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29.950-30.250 mm
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1.1791 to 1.1909 inches
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Valves - valve head diameter - intake
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34.950-35.250 mm
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1.3760 to 1.4154 inches
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Valves - valve head outer diameter and bevel height - exhaust
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1.1174 mm
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0.04399 inches
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Valves - valve head outer diameter and bevel height - intake
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1.0526 mm
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0.04144 inches
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Valves - valve spindle diameter - exhaust
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5.935-5.950 mm
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0.2337 to 0.2343 inches
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Valves - valve spindle diameter - intake
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5.955-5.970 mm
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0.2344 to 0.2355 inches
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Valves - valve stem height - closed
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32.500 mm
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1.2795 inches
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Valves - play between valve spindle and guide pin - exhaust
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0.050-0.077 mm
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0.0020 to 0.0026 inches
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Valves - play between valve spindle and guide pin - intake
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0.030-0.057 mm
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0.0012 to 0.0022 inches
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Tappet - tappet diameter - fixed play adjuster
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11.986-12.000 mm
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0.0005 to 0.0020 inches
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Tappet - play between tappet and hole - fixed play adjuster
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0.013-0.051 mm
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3.2210 to 3.2299 inches
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Valve rocker arm - rocker arm ratio
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1.68 to 1
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Valve rocker arm - rocker arm roller diameter
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17.740-17.800 mm
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0.6987 to 0.7008 inches
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Valve springs - valve spring free length
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41.400-44.200 mm
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1.6299 to 1.7402 inches
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Valve springs - valve springs fitted height - closed
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32.500 mm
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1.2795 inches
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Valve springs - valve springs fitted height - open
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22.500 mm
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0.8858 inches
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Valve springs - valve spring load - closed - at 32.5 mm
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245.0-271.0 N
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55-61 lb
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Valve springs - valve spring load - open - at 22.5 mm
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525.0-575.0 N
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118-129 lb
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