Scrapping cars with airbags and belt tensioners, CV
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Scrapping cars with airbags and belt tensioners, CV
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Warning
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The airbags, seat belt tensioners and the protective arches' activation unit are classed as pyrotechnic articles and are to be stored and handled in accordance with the rules and regulations applying in the country in question.
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To prevent damage when scrapping cars with airbags and belt tensioners, untriggered pyrotechnic components must be rendered unusable by electrical detonation as described below before the car is scrapped.
These safety measures are essential, as the pyrotechnical units can cause serious injury and material damage if handled unprofessionally.
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Warning
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Pyrotechnical components must be correctly fitted in the car before activation. Make sure there are no loose objects in the vicinity of the component.
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Activating a loose or dismantled airbag module can cause personal injury.
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Safe distance for activation is 10 metres.
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There is a risk of accidents if an unactivated pyrotechnical component is exposed to high temperatures while scrapping, for example, or if charged parts start to burn or smoulder.
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Warning
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Do not splice any leads of the airbag system.
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Splicing can cause malfunctions that render the system inoperable and can lead to serious or fatal injuries.
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Note
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The detonation device used consists of twin-lead cable approx. 10 m long with push-button and battery clamps and connector for connection to the wiring harness. The wiring harness is changed depending on which component in the airbag system is to be scrapped.
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The battery to which the detonating device is to be connected must be in good condition.
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Scrapping front belt tensioners
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The belt tensioners are activated using
84 71 104 Cable with switch
(B) and
86 12 434 Adapter cable, triggering device SRS
(A).
This measure may be required on both the right and left sides.
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Warning
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Pyrotechnical components must be correctly fitted in the car before activation. Make sure there are no loose objects in the vicinity of the component.
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Activating a loose or dismantled airbag module can cause personal injury.
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Safe distance for activation is 10 metres.
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There is a risk of accidents if an unactivated pyrotechnical component is exposed to high temperatures while scrapping, for example, or if charged parts start to burn or smoulder.
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1.
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If possible close the hood and all windows.
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Warning
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The battery's ground cable must be removed before the positive cable. Wait for at least 1 minute after disconnecting the battery before beginning any work on the airbag system. Otherwise the airbag may be deployed unintentionally and this can cause fatal/severe personal injuries.
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2.
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Set the seat to its front upper position.
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3.
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Set the ignition switch to the LOCK position.
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4.
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Remove the rivets from below the rear lower cover using a screwdriver.
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5.
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Raise the cover and unscrew it.
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6.
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Check that the belt is not seized and is fully retracted.
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7.
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Remove the connector from the belt tensioner.
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10.
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Thread the cable out through the door opening and close the door.
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11.
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Check that no-one is inside the car and if possible close the other doors on the car.
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12.
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Place a battery 10 metres to the rear of the car. Connect the detonation device to the battery.
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13.
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Check that no-one is in the safety distance of 10 m from the car.
Stand behind the car and press the switch. A bang will be heard when the belt tensioner is activated.
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Warning
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If the airbag is not activated at the first attempt, remove the manual triggering device from the battery and examine the leads and the battery carefully.
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Parts that are included in the SRS system may under no circumstances be removed from a car in order to be used in another car.
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14.
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Disconnect the detonating device's leads from the battery immediately after the belt tensioner has detonated.
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15.
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Open the car doors.
Wait until the reaction gases have escaped.
Be careful when removing the connector from the belt tensioner gas generator as it can be hot. Wear gloves.
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Scrapping rear belt tensioners
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The belt tensioners are activated using
84 71 104 Cable with switch
(B) and
86 12 434 Adapter cable, triggering device SRS
(A).
This measure may be required on both the right and left sides.
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Warning
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Pyrotechnical components must be correctly fitted in the car before activation. Make sure there are no loose objects in the vicinity of the component.
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|
Activating a loose or dismantled airbag module can cause personal injury.
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|
Safe distance for activation is 10 metres.
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|
There is a risk of accidents if an unactivated pyrotechnical component is exposed to high temperatures while scrapping, for example, or if charged parts start to burn or smoulder.
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1.
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If possible close the hood and all windows.
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Warning
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The battery's ground cable must be removed before the positive cable. Wait for at least 1 minute after disconnecting the battery before beginning any work on the airbag system. Otherwise the airbag may be deployed unintentionally and this can cause fatal/severe personal injuries.
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2.
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Set the ignition switch to the LOCK position.
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3.
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Cut the rear seatbelts.
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4.
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Remove the rear head restraint.
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5.
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Remove the backrest upper fixing bolts.
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6.
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Pull the backrest forward into its lower position. Raise the backrest.
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7.
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Lift out the backrest.
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8.
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Remove the connector from the belt tensioner.
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9.
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Check that the belt is not seized and is fully retracted.
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12.
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Run the lead through the door opening and close the door.
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13.
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Check that no-one is inside the car and if possible close the other doors on the car.
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14.
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Place a battery 10 metres to the rear of the car. Connect the detonation device to the battery.
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15.
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Check that no-one is in the safety distance of 10 m from the car.
Stand behind the car and press the switch. A bang will be heard when the belt tensioner is activated.
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Warning
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If the seatbelt tensioner is not activated at the first attempt, remove the manual triggering device from the battery and examine the leads and the battery carefully.
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Airbag system components must under no circumstances be removed from one car to be used in another.
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16.
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Disconnect the detonating device's leads from the battery immediately after the belt tensioner has detonated.
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17.
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Open the car doors.
Wait until the reaction gases have escaped.
Be careful when removing the connector from the belt tensioner gas generator as it can be hot. Wear gloves.
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The side airbag can be activated using
84 71 104 Cable with switch
and
86 12 921 Wiring harness, side airbag
for the side airbag.
This measure may be required on both the right and left sides.
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Warning
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Pyrotechnical components must be correctly fitted in the car before activation. Make sure there are no loose objects in the vicinity of the component.
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Activating a loose or dismantled airbag module can cause personal injury.
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|
Safe distance for activation is 10 metres.
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|
There is a risk of accidents if an unactivated pyrotechnical component is exposed to high temperatures while scrapping, for example, or if charged parts start to burn or smoulder.
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1.
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If possible close the hood and all windows.
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Warning
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The battery's ground cable must be removed before the positive cable. Wait for at least 1 minute after disconnecting the battery before beginning any work on the airbag system. Otherwise the airbag may be deployed unintentionally and this can cause fatal/severe personal injuries.
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2.
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Set the seat to its front upper position.
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3.
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Set the ignition switch to the LOCK position.
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4.
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Separate the 29-pin connector under the seat.
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7.
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Run the lead through the door opening and close the door.
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8.
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Check that no-one is inside the car and if possible close the other doors on the car.
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9.
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Place a battery 10 metres to the rear of the car. Connect the detonation device to the battery.
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10.
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Check that no-one is in the safety distance of 10 m from the car.
Stand behind the car and press the switch. A bang will be heard when the airbag is activated.
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Warning
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If the airbag is not activated at the first attempt, remove the manual triggering device from the battery and examine the leads and the battery carefully.
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Parts that are included in the SRS system may under no circumstances be removed from a car in order to be used in another car.
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11.
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Disconnect the detonating device's leads from the battery immediately after the airbag has detonated.
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12.
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Open the car doors.
Wait until the reaction gases have escaped.
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The driver's airbag is activated using
84 71 104 Cable with switch
and
86 12 707 Adapter cable triggering device SRS
and
52 07 915 Wiring harness
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Warning
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Pyrotechnical components must be correctly fitted in the car before activation. Make sure there are no loose objects in the vicinity of the component.
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Activating a loose or dismantled airbag module can cause personal injury.
|
|
Safe distance for activation is 10 metres.
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|
There is a risk of accidents if an unactivated pyrotechnical component is exposed to high temperatures while scrapping, for example, or if charged parts start to burn or smoulder.
|
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1.
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If possible close the hood and all windows.
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Warning
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The battery's ground cable must be removed before the positive cable. Wait for at least 1 minute after disconnecting the battery before beginning any work on the airbag system. Otherwise the airbag may be deployed unintentionally and this can cause fatal/severe personal injuries.
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2.
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Set the ignition switch to the LOCK position.
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3.
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Remove the driver airbag.
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4.
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Remove the connector and wiring harness from the driver airbag.
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6.
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Run the wiring harness to the lower part of the airbag and fit the airbag.
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8.
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Run the lead through the door opening and close the door.
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9.
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Check that no-one is inside the car and if possible close the other doors on the car.
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10.
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Place a battery 10 metres to the rear of the car. Connect the detonation device to the battery.
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11.
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Check that no-one is in the safety distance of 10 m from the car.
Stand behind the car and press the switch. A bang will be heard when the airbag is activated.
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Warning
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If the airbag is not activated at the first attempt, remove the manual triggering device from the battery and examine the leads and the battery carefully.
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Parts that are included in the SRS system may under no circumstances be removed from a car in order to be used in another car.
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12.
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Disconnect the detonating device's leads from the battery immediately after the airbag has detonated.
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13.
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Open the car doors.
Wait until the reaction gases have escaped.
Be careful when removing the connector from the airbag gas generator as it can be hot. Wear gloves.
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Scrapping passenger airbags
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The passenger airbag is activated using
84 71 104 Cable with switch
and
86 12 707 Adapter cable triggering device SRS
and
52 07 915 Wiring harness
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Warning
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Pyrotechnical components must be correctly fitted in the car before activation. Make sure there are no loose objects in the vicinity of the component.
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Activating a loose or dismantled airbag module can cause personal injury.
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|
Safe distance for activation is 10 metres.
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|
There is a risk of accidents if an unactivated pyrotechnical component is exposed to high temperatures while scrapping, for example, or if charged parts start to burn or smoulder.
|
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|
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1.
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If possible close the hood and all windows.
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Warning
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The battery's ground cable must be removed before the positive cable. Wait for at least 1 minute after disconnecting the battery before beginning any work on the airbag system. Otherwise the airbag may be deployed unintentionally and this can cause fatal/severe personal injuries.
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2.
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Set the ignition switch to the LOCK position.
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4.
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Detach the connector from the passenger airbag.
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7.
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Run the lead through the door opening and close the door.
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8.
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Check that no-one is inside the car and if possible close the other doors on the car.
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9.
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Place a battery 10 metres to the rear of the car. Connect the detonation device to the battery.
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10.
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Check that no-one is in the safety distance of 10 m from the car.
Stand behind the car and press the switch. A bang will be heard when the airbag is activated.
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Warning
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If the airbag is not activated at the first attempt, remove the manual triggering device from the battery and examine the leads and the battery carefully.
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Parts that are included in the SRS system may under no circumstances be removed from a car in order to be used in another car.
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11.
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Disconnect the detonating device's leads from the battery immediately after the airbag has detonated.
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12.
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Open the car doors.
Wait until the reaction gases have escaped.
Be careful when removing the connector from the airbag gas generator as it can be hot. Wear gloves.
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Scrapping activation unit, roll bar
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Warning
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Make sure there are no objects or persons obstructing the motion of the roll-over bars when they are activated. Uncontrolled projectiles can cause personal injury.
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The roll bar is removed using
84 71 104 Cable with switch
and
86 12 434 Adapter cable triggering device SRS
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1.
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If possible close the hood and all windows. Open the boot lid.
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Warning
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The battery's ground cable must be removed before the positive cable. Wait for at least 1 minute after disconnecting the battery before beginning any work on the airbag system. Otherwise the airbag may be deployed unintentionally and this can cause fatal/severe personal injuries.
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2.
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Ignition in position LOCK.
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3.
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Cut the rear seatbelts.
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4.
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Remove the rear head restraint.
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5.
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Remove the backrest upper fixing bolts.
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6.
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Pull the backrest forward into its lower position. Raise the backrest.
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7.
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Lift out the backrest.
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8.
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Remove the loudspeaker or cover.
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9.
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Remove the connector from the activation unit.
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12.
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Thread the cable out through the boot opening and close the door.
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13.
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Check that no-one is inside the car and if possible close the other doors on the car.
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14.
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Place a battery 10 metres to the side of the car. Connect the detonation device to the battery.
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15.
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Activate the roll bar by pressing the activation button. When the activation unit triggers, a bang is heard.
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16.
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Disconnect the detonating device's leads from the battery immediately after the airbag has detonated.
Wait until the reaction gases have escaped. Be careful when removing the connector from the airbag gas generator as it can be hot. Wear gloves.
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