PRE-RELEASE
Engine Block Assemble (LF1, LFW or LFX)
| Engine Block Assemble (LF1, LFW or LFX) |
| 1. |
Install the cylinder block-to-cylinder head alignment dowels.
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| 2. |
Install the NEW front oil gallery expansion plug.
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| 3. |
Ensure the NEW front oil gallery expansion plug is installed to the proper depth.
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| 4. |
Install the cylinder block-to-transmission alignment dowels.
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| 5. |
Apply the RTV sealant on the NEW coolant expansion plugs. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for recommended sealant.
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| 6. |
Install the NEW coolant expansion plugs.
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| 7. |
Ensure the NEW coolant expansion plugs are installed to the proper depth.
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| 8. |
Apply thread sealant on the threads of the M20 left side oil gallery threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for recommended sealant.
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| 9. |
Refer to
Fastener Caution
.
Install the M20 left side oil gallery threaded plug and tighten to 31 Nm (23 lb ft) . |
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| 10. |
Apply thread sealant on the threads of the M14 left side coolant drain threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for recommended sealant.
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| 11. |
Install the M14 left side coolant drain threaded plug and tighten to
31 Nm (23 lb ft)
.
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| 12. |
Apply thread sealant on the threads of the M14 rear oil gallery threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for recommended sealant.
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| 13. |
Install the threaded M14 plug for the rear oil channels and tighten to
31 Nm (23 lb ft)
.
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| 14. |
Apply thread sealant on the threads of the M14 right side coolant drain threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for recommended sealant.
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| 15. |
Install the M14 right side coolant drain threaded plug and tighten to
31 Nm (23 lb ft)
.
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| 16. |
Apply thread sealant on the threads of the M14 right side oil gallery threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for recommended sealant.
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| 17. |
Install the threaded M14 plug for the right oil channels and tighten to
31 Nm (23 lb ft)
.
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| 18. |
Install the cylinder block-to-oil pan alignment dowels.
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| 19. |
Install the NEW right front oil pan rail oil gallery expansion plug.
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| 20. |
Ensure the NEW right front oil pan rail oil gallery expansion plug is installed to the proper depth.
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| 21. |
Install the oil jets.
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| 22. |
Install the oil nozzle's bolts and tighten with
10 Nm (89 lb in)
.
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| 23. |
Install the NEW crankshaft position sensor O-ring, if damaged.
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| 24. |
Install the crankshaft position sensor.
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| 25. |
Install the crankshaft's position sensor bolt and tighten to
10 Nm (89 lb in)
.
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| 26. |
Install the left knock sensor to the cylinder block, as shown.
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| 27. |
Install the left knock sensor bolt and tighten to
25 Nm (18 lb ft)
.
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| 28. |
Ensure proper sensor orientation.
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| 29. |
Install the right knock sensor to the cylinder block, as shown.
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| 30. |
Install the right knock sensor bolt and tighten to
25 Nm (18 lb ft)
.
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| 31. |
Ensure proper sensor orientation.
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| 32. |
Install the block heater cartridge, if equipped.
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| 33. |
Install the engine front cover studs (1) and tighten to
15 Nm (11 lb ft)
.
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