SAAB WIS ONLINE

PRE-RELEASE

Thread Repair Specifications

Thread Repair Specifications



Left Cylinder Head Camshaft Cover Face (LAU or LBW)



Left Cylinder Head Camshaft Cover Face (LAU or LBW)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
2 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
3 M6 x 1.0 701 N/A N/A 203 204 205 28.5 1.1220 24.0 0.9449
4 M20 x 1.5 715 716 N/A 717 718 719 25.0 0.9842 17.0 0.6693



Left Cylinder Head Camshaft Cover Face (LF1)



Left Cylinder Head Camshaft Cover Face (LF1)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
2 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
3 M6 x 1.0 701 N/A N/A 203 204 205 28.5 1.1220 24.0 0.9449
4 M20 x 1.5 715 716 N/A 717 718 719 25.0 0.9842 17.0 0.6693



Left Cylinder Head Front Face



Left Cylinder Head Front Face

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 THRU THRU
2 M12 x 1.75 856 857 N/A 858 859 416 40.0 1.5748 32.5 1.2795
3 M8 x 1.25 206 207 N/A 208 209 210 18.0 0.7087 22.5 0.8858



Left Cylinder Head Intake Face (LAU or LBW)



Left Cylinder Head Intake Face (LAU or LBW)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055



Left Cylinder Head Intake Face (LF1)



Left Cylinder Head Intake Face (LF1)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055



Left Cylinder Head Exhaust Face (LAU or LBW)



Left Cylinder Head Exhaust Face (LAU or LBW)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
2 M12 x 1.5 705 706 N/A 707 708 709 27.5 1.0827 13.0 0.5118
3 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.0000
4 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055



Left Cylinder Head Exhaust Face (LF1)



Left Cylinder Head Exhaust Face (LF1)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
2 M12 x 1.5 705 706 N/A 707 708 709 27.5 1.0827 13.0 0.5118
3 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.0000
4 M10 x 1.5 211 212 N/A 213 214 215 26.5 1.0433 20.0 0.7874



Left Cylinder Head Rear Face (LAU or LBW)



Left Cylinder Head Rear Face (LAU or LBW)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630



Left Cylinder Head Rear Face (LF1)



Left Cylinder Head Rear Face (LF1)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630



Right Cylinder Head Camshaft Cover Face



Right Cylinder Head Camshaft Cover Face

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
2 M6 x 1.0 701 N/A N/A 203 204 205 28.5 1.1220 24.0 0.9449
3 M20 x 1.5 715 716 N/A 717 718 719 25.0 0.9842 17.0 0.6693
4 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087



Right Cylinder Head Front Face



Right Cylinder Head Front Face

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 THRU THRU
2 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8880 18.0 0.7087
3 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
4 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
5 M12 x 1.75 856 857 N/A 858 859 416 40.0 1.5748 32.5 1.2795



Right Cylinder Head Intake Face (LAU or LBW)



Right Cylinder Head Intake Face (LAU or LBW)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055



Right Cylinder Head Intake Face (LF1)



Right Cylinder Head Intake Face (LF1)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055



Right Cylinder Head Exhaust Face (LAU or LBW)



Right Cylinder Head Exhaust Face (LAU or LBW)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.0000
2 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
3 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055



Right Cylinder Head Exhaust Face (LF1)



Right Cylinder Head Exhaust Face (LF1)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.0000
2 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
3 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
4 M10 x 1.5 211 212 N/A 213 214 215 26.5 1.0433 20.0 0.7874



Right Cylinder Head Rear Face



Right Cylinder Head Rear Face

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630



Engine Block Front



Engine Block Front

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
2 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
3 M8 x 1.25 206 207 N/A 208 209 210 THRU 23.0 0.9055
4 M8 x 1.25 206 207 N/A 208 209 210 THRU THRU
5 M10 x 1.5 211 212 N/A 213 214 215 28.0 1.1024 28.0 1.1024
6 M10 x 1.5 211 212 N/A 213 214 215 THRU 20.0 0.7874
7 M10 x 1.5 211 212 N/A 213 214 215 THRU 28.0 1.1024



Engine Block Left Side



Engine Block Left Side

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
2 M20 x 1.5 715 716 N/A 717 718 719 30.0 1.1810 20.0 0.7874
3 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3190 27.0 1.0630
4 M14 x 1.5 409 410 N/A 411 412 735 THRU 15.0 0.5905
5 M8 x 1.25 206 207 N/A 208 209 415 16.5 0.6496 11.0 0.4331



Engine Block Right Side



Engine Block Right Side

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
2 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
3 M14 x 1.5 409 410 N/A 411 412 735 THRU 15.0 0.5905
4 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3190 27.0 1.0630



Engine Block Rear



Engine Block Rear

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 420 33.5 1.3190 27.0 1.0630
2 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
3 M14 x 1.5 409 410 N/A 411 412 735 THRU 15.0 0.5905
4 M10 x 1.5 211 212 N/A 213 214 216 39.5 1.5551 33.0 1.2992
5 M10 x 1.5 211 212 N/A 213 214 420 THRU THRU



Engine Block Bottom



Engine Block Bottom

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M10 x 2.0 720 N/A N/A 721 722 104 56.0 2.2047 49.0 1.9291
2 M8 x 1.25 702 N/A N/A 703 704 620 46.0 1.8110 40.5 1.5945
3 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
4 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU



Engine Block Left Deck Face



Engine Block Left Deck Face

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
2 M11 x 2.0 723 N/A N/A 724 725 108 102.5 4.0354 94.0 3.7008



Engine Block Right Deck Face



Engine Block Right Deck Face

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M11 x 2.0 723 N/A N/A 724 725 108 102.5 4.0354 94.0 3.7008
2 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055



Engine Front Cover (LF1)



Engine Front Cover (LF1)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
2 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
3 M6 x 1.0 201 202 N/A 203 204 205 21.5 0.8465 18.0 0.7087
4 M10 x 1.5 211 212 N/A 213 214 215 THRU THRU
5 M10 x 1.5 211 212 N/A 213 214 420 32.5 1.2795 27.0 1.0630



Engine Front Cover (LAU or LBW)



Engine Front Cover (LAU or LBW)

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
2 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
3 M6 x 1.0 201 202 N/A 203 204 205 21.5 0.8465 18.0 0.7087
4 M10 x 1.5 211 212 N/A 213 214 215 THRU THRU
5 M10 x 1.5 211 212 N/A 213 214 420 32.5 1.2795 27.0 1.0630



Oil Pan Front



Oil Pan Front

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
2 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
3 M8 x 1.25 610 N/A N/A 208 209 620 37.5 1.4764 32.0 1.2598



Oil Pan Left Side



Oil Pan Left Side

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 420 33.5 1.3189 27.0 1.0630



Oil Pan Right Side



Oil Pan Right Side

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M12 x 1.75 856 857 N/A 858 859 855 39.5 1.5551 32.0 1.2598
2 M12 x 1.75 856 N/A N/A 858 859 855 39.5 1.5551 32.0 1.2598



Oil Pan Rear



Oil Pan Rear

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 420 33.5 1.3189 27.0 1.0630



Oil Pan Top



Oil Pan Top

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1 M6 x 1.0 701 N/A N/A 203 204 205 28.0 1.1024 23.5 0.9252


PRE-RELEASE