1-2-3-4 Clutch Plate and Low and Reverse Clutch Installation
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1-2-3-4 Clutch Plate and Low and Reverse Clutch Installation
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Piston and Spring Installation
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Piston and Spring Installation
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Callout
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Component Name
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1
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1-2-3-4 Clutch Piston
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Note
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DT-46623
seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of
DT-46623
seal protector to ease the installation of the piston.
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Special Tools
DT-46623
Piston Seal Protector
For equivalent regional tools, refer to
Special Tools
.
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2
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1-2-3-4 Clutch Spring
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3
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1-2-3-4 Clutch Spring Retainer Ring
Refer to
Fastener Caution
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Procedure:
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1.
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The retainer opening should be supported by a spline tooth of the case.
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2.
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Install
DT-46632
spring compressor and
DT-48056
spring compressor bridge and retain to the case using 2 case cover assembly bolts.
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3.
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Turn the
DT-48056
spring compressor bridge compressor bolt to compress the 1-2-3-4 Clutch Spring until the retaining ring groove is exposed.
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4.
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Push retainer ring into the groove.
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5.
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Remove
DT-48056
spring compressor bridge and
DT-46632
spring compressor.
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6.
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Air check the piston operation by applying air to the 1-2-3-4 clutch feed passage in the case.
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7.
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Excessive air leaks indicate damage to the clutch piston seal.
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Tighten
12 Nm (9 lb ft).
Special Tools
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•
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DT-48056
Spring Compressor Bridge
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•
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DT-46632
Piston Spring Compressor
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For equivalent regional tools, refer to
Special Tools
.
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1-2-3-4 Clutch Plates and Low Reverse Clutch Installation
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1-2-3-4 Clutch Plates and Low Reverse Clutch Installation
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Callout
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Component Name
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1
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1-2-3-4 Clutch (Waved) Plate
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Note
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The tab on the clutch plate faces the bottom of the case.
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2
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1-2-3-4 Clutch Plate (Qty: 2)
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Note
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The tab on the clutch plate faces the bottom of the case.
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3
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1-2-3-4 Clutch (w/Friction Material) Plate Assembly (Qty: 2)
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4
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Low and Reverse Clutch Assembly
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5
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Low and Reverse Clutch Retaining Ring
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Note
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The tab is aligned in the groove at 2 o'clock and the circlip's opening is directed toward 3 o'clock.
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Low and Reverse Clutch Plate Installation
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Low and Reverse Clutch Plate Installation
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Callout
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Component Name
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1
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Low and Reverse Clutch Backing Plate
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Note
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The tab on the clutch plate faces the bottom of the case.
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2
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Low and Reverse Clutch (w/Friction Material) Plate Assembly (Qty: 4)
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3
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Low and Reverse Clutch Plate (Qty: 3)
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Note
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The tab on the clutch plate faces the bottom of the case.
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4
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Low and Reverse Clutch Apply Plate
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Note
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The tab on the clutch plate faces the bottom of the case.
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5
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Low and Reverse Clutch Cushion (Waved) Spring
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Note
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The tab on the clutch plate faces the bottom of the case.
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