PRE-RELEASE
Radiator, 4-cyl
| Radiator, 4-cyl |
| To remove |
| 1. |
Undo the cap on the expansion tank.
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| 2. |
Raise the car.
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| 3. |
Remove the lower engine cover.
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| 4. |
Remove the front spoiler shield.
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| 5. |
Put a suitable receptacle in place and drain the coolant.
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| 6. |
Loosen the charge air hose from the charge air pipe.
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| 7. |
Close the coolant drain cock.
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| 8. |
Lower the car.
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| 9. |
Remove the upper engine cover.
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| 10. |
Remove the charge air hose from the charge air pipes.
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| 11. |
Remove the upper coolant hose from the radiator and thermostat housing.
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| 12. |
Loosen the charge air pipe from the fan cowling and remove the pipe.
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| 13. |
Remove the battery cover, the battery cover, fuse board and battery tray.
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| 14. |
Remove the charge air pipe from the throttle body and move it aside.
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| 15. |
Remove the lower coolant hose and bleed hose from the radiator.
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| 16. |
Detach the fan connectors from the fan cowling.
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| 17. |
Remove the fan cowling bolts from the radiator.
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| 18. |
Remove the fan cowling by turning the end towards the battery up. Be careful not to damage the fuel pipe's service port.
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| 19. |
Remove the radiator.
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| To fit |
| 1. |
Fit the radiator.
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| 2. |
Fit the fan cowling. Be careful not to damage the fuel pipe's service port.
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| 3. |
Fit the fan cowling bolts to the radiator.
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| 4. |
Plug in the fan connectors on the fan cowling.
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| 5. |
Attach the lower radiator hose and bleed hose to the radiator.
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| 6. |
Fit the charge air pipe to the throttle body.
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| 7. |
Fit the battery tray.
Tightening torque: 8 Nm (6 lbf ft) Fit the fuse board. Fit the battery. Tightening torque: 10 Nm (7 lbf ft)Fit the battery cover. |
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| 8. |
Move the charge air pipe into place and fit it to the fan cowling.
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| 9. |
Fit the upper radiator hose to the radiator and thermostat housing.
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| 10. |
Fit the charge air hose to the charge air pipes.
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| 11. |
Replace the upper engine cover.
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| 12. |
Raise the car.
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| 13. |
Fit the charge air hose to the charge air pipe.
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| 14. |
Check that the drain cock is closed.
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| 15. |
Fit the lower engine cover.
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| 16. |
Fit the front spoiler shield.
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| 17. |
Lower the car.
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| 18. |
Add coolant to around 20 mm above the mark on the expansion tank according to specification, see
Coolant
.
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| 19. |
Adjust the clock, SID, ACC and radio channels.
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