Brake servo, V6 diesel, RHD
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Brake servo, V6 diesel, RHD
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2.
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Remove the lower engine cover.
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3.
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Lower the car to the floor.
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5.
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Place a jack with rubber pad under the oil pan. Place the pad on the edge.
Raise the engine with the jack so that it is supported when the engine mounting is removed.
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6.
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Remove 5 bolts from the right-hand engine mounting.
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7.
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Lower the engine carefully with the jack.
Place a wedge between the AC compressor and the subframe to prevent damaging the pipes.
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8.
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Remove the rubber moulding.
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9.
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Remove the wiper arms.
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10.
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Remove the cover over the wiper unit.
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11.
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Detach the vacuum hose from the brake servo. Cut off the cable tie.
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12.
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Undo the brake servo bracket's retaining bolt and two retaining nuts from the front bulkhead partition.
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13.
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Remove fuse no. 1.
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14.
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Remove the cover panel under the dashboard.
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16.
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Turn the servo 45° anticlockwise and lift out the brake servo.
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17.
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If fitting a replacement unit, transfer the bracket to the new brake servo.
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1.
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Lift the brake servo in place. The servo must be in the wrong position when it is lifted into the car.
Guide the pushrod in place while positioning the servo.
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2.
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Position the servo pushrod into the brake pedal pushrod.
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Note
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Make sure the pushrods link up and that the rubber gaiter does not come loose from the bulkhead.
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3.
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Turn the brake servo to the correct position and fit the retaining nuts and bolt loosely.
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4.
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Tighten the nuts and the bolt.
Tightening torque 24 Nm (18 lbf ft)
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5.
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Fit the locking clip onto the brake pedal pushrod.
Depress the pedal so that the pushrods lock together. Pull up the pedal to make sure the clip is locked.
Depress the brake pedal and pull out the pedal switch adjusting pins. Pull up the brake pedal.
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6.
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Attach the vacuum hose to the brake servo.
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7.
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Fit the master cylinder, see
To fit
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8.
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Lower the engine carefully with the jack. Remove the wedge.
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9.
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Fit the bolts on the right-hand engine mounting.
Tightening torque 40 Nm +60° (30 lbf ft +60°)
Lower the jack and remove it.
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10.
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Fit the cover over the wiper unit.
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11.
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Fit the rubber moulding.
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14.
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Fit the lower engine cover.
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15.
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Fit the cover under the dashboard.
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