PRE-RELEASE
Brake servo, LHD
| Brake servo, LHD |
| To remove |
| 1. |
Remove the lower dashboard section on the driver's side.
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| 2. |
Remove the master cylinder, see
To remove
.
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| 3. |
Remove the ABS unit; see
To remove
.
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| 4. |
Remove the ABS unit bracket.
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| 5. |
Detach the vacuum hose from the brake servo.
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| 6. |
Remove the connector cover.
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| 7. |
Unplug the connector of the engine harness.
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| 8. |
Cut off the cable tie.
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| 9. |
Remove the clip.
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| 10. |
Unplug the connector of the water valve. Be careful so as not to break the connector.
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| 11. |
Remove the bracket of the engine harness.
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| 12. |
Remove the brake servo retaining nuts from the bracket.
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| 13. |
Remove the clip on the pushrod and lift out the brake servo.
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| To fit |
| 1. |
Depress the brake pedal by means of a brake pedal clamp.
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| 2. |
Connect the pedal and brake servo pushrods. Make sure that the brake pedal pushrod reaches far enough that it is secured by the clip.
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| 3. |
Position the brake servo in the bracket.
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| 4. |
Remove the brake pedal clamp.
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| 5. |
Fit the brake servo nuts.
Tightening torque: 24 Nm (18 lbf ft) |
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| 6. |
Depress the brake pedal and pull out the pedal switch's self-adjuster.
Check that the pushrod is positioned correctly by pulling the brake pedal rearwards. The pedal should feel dead. |
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| 7. |
Fit the lower dashboard section.
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| 8. |
Attach the vacuum hose to the brake servo.
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| 9. |
Fit the master cylinder; see
To fit
.
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| 10. |
Fit the ABS unit bracket.
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| 11. |
Attach a new cable tie.
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| 12. |
Fit the clip.
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| 13. |
Plug in the water valve connector.
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| 14. |
Fit the bracket of the engine harness.
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| 15. |
Plug in the connector of the engine harness.
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| 16. |
Plug in the connector of the anti-theft alarm breaker.
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| 17. |
Fit the ABS unit; see
To fit
.
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| 18. |
Manual gearbox:
Fit clutch hose to the brake fluid reservoir.
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| 19. |
Fit the main fuse box.
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| 20. |
V6 diesel engine:
Fit the turbo unit heat shield.
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| 21. |
Fit the battery and battery cover.
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| 22. |
Fill with brake fluid and bleed the brake system; see
Bleeding the brake system
.
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