PRE-RELEASE
Tightening torque, V6
| Tightening torque, V6 |
|
Torque (Nm)
|
Torque (lbf ft)
|
Dimension
|
||
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Exhaust pipe joints
|
24
|
18
|
|
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Exhaust pipe bend, turbocharger
|
24
|
18
|
|
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Exhaust manifold
|
52
|
38
|
M8
|
|
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Exhaust manifold to turbocharger pipe
|
52
|
38
|
|
|
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Exhaust manifold to turbocharger
|
21
|
15
|
M8
|
|
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Bedplate
|
25
|
18
|
|
|
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Fuel rail
|
21
|
15
|
|
|
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Fuel rail banjo screws, outer
|
20
|
15
|
|
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Fuel line, fuel pump
|
25
|
18
|
|
|
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Fuel line, retaining screw
|
9
|
7
|
|
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Fuel rail and fuel pipes
|
25
|
18
|
|
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Fuel pump
|
21
|
15
|
|
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Fuel pump gear
|
160
|
118
|
|
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Fuel pump pipe on bracket
|
35
|
26
|
|
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Fuel return banjo screws, inner, front cylinder bank
|
20
|
15
|
|
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Fuel return banjo screws, inner, rear cylinder bank
|
16
|
12
|
|
|
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Fuel pipe, other banjo screws
|
20
|
15
|
|
|
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Fuel temperature gauge
|
23
|
17
|
|
|
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Fuel pressure pipe on bracket
|
35
|
26
|
|
|
|
Fuel pressure pipe on pump
|
25
|
18
|
|
|
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Bypass pipe, coolant
|
25
|
18
|
|
|
|
Cylinder head short bolts
|
step I
step II step III |
39
Tighten a further 110° Tighten a further 110° |
29
Tighten a further 110° Tighten a further 110° |
M12
|
|
Cylinder head, long bolts
|
step I
step II step III |
39
Tighten a further 130° Tighten a further 130° |
29
Tighten a further 130° Tighten a further 130° |
M12
|
|
Cylinder head to timing cover
|
20
|
15
|
M8
|
|
|
Double mass flywheel
|
118
|
87
|
M8
|
|
|
EGR, cooling jacket
|
21
|
15
|
M8
|
|
|
EGR valve
|
21
|
15
|
M8
|
|
|
Fastening, coolant bypass pipe
|
25
|
18
|
|
|
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Fastening, heater return pipe
|
10
|
7
|
|
|
|
Flanges, oil cooler pipe
|
25
|
18
|
M8
|
|
|
Front exhaust pipe to catalytic converter
|
24
|
18
|
M8
|
|
|
Front exhaust pipe to turbocharger
|
24
|
18
|
M8
|
|
|
Front/rear exhaust system
|
22
|
16
|
|
|
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Generator
|
28
|
21
|
M8
|
|
|
Generator
|
58
|
43
|
M10
|
|
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Generator bracket
|
28
|
21
|
M8
|
|
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Generator bracket
|
50
|
37
|
M10
|
|
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Glow plug
|
18
|
13
|
|
|
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Holder, piston cooling nozzles
|
21
|
16
|
|
|
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Holder for fuel temperature sensor
|
23
|
17
|
|
|
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Intake manifold, lower
|
31
|
23
|
M8
|
|
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Intake manifold, upper
|
21
|
15
|
M8
|
|
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Injector brackets
|
5
|
4
|
M6 nut
|
|
|
Injector brackets
|
29
|
21
|
M10 nut
|
|
|
Injector brackets
|
43
|
32
|
M10 stud
|
|
|
Injector brackets
|
22
|
16
|
M8 stud
|
|
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Ground screw, engine harness
|
25
|
18
|
|
|
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Camshaft, side cover
|
25
|
18
|
|
|
|
Camshaft sprocket
|
120
|
89
|
M12
|
|
|
Camshaft position sensor
|
6
|
5
|
|
|
|
Camshaft holder
|
22
|
16
|
M8
|
|
|
Camshaft frame
|
12
|
9
|
M6
|
|
|
Camshaft frame
|
22
|
16
|
M8
|
|
|
Camshaft bearing caps
|
22
|
16
|
M8
|
|
|
Catalytic converter to turbocharger
|
24
|
18
|
|
|
|
Coolant pump
|
11
|
8
|
M6
|
|
|
Coolant pipe to turbocharger, flange screws
|
9
|
7
|
M8
|
|
|
Crankshaft position sensor
|
6
|
5
|
M6
|
|
|
Driver, against the crankshaft
|
118
|
87
|
|
|
|
EGR control valve
|
4
|
3
|
|
|
|
Pump gear idler
|
35
|
26
|
M6
|
|
|
Torque arm, front bolt
|
90 + 90°
|
66 + 90°
|
|
|
|
Engine pad, rear to subframe
|
28
|
21
|
|
|
|
Engine pad, rear to bracket
|
60 + 60°
|
44 + 60°
|
|
|
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Engine pad, rear, bracket to gearbox
|
60 + 60°
|
44 + 60°
|
|
|
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Engine pad, right-hand bracket to timing cover, upper screws
|
40 + 90°
|
30 + 90°
|
|
|
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Engine pad, right-hand bracket to timing cover, lower screws
|
64
|
47
|
|
|
|
Engine pad, right-hand to body
|
40 + 30°
|
30 + 30°
|
|
|
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Engine pad, right-hand nut
|
105
|
77
|
|
|
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Engine pad, left-hand, bracket to gearbox
|
40 + 30°
|
30 + 30°
|
|
|
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Engine pad, left-hand to body
|
40 + 30°
|
30 + 30°
|
|
|
|
Engine pad, left-hand to bracket
|
63
|
46
|
|
|
|
Hub centre-nut
|
230
|
170
|
|
|
|
Oil filter housing
|
25
|
18
|
|
|
|
Oil cooler, centre screw
|
39
|
29
|
|
|
|
Dipstick tube
|
25
|
18
|
|
|
|
Oil pump cover
|
10
|
7
|
|
|
|
Oil return pipe to cylinder block
|
21
|
15
|
M18x1.5
|
|
|
Oil return pipe to turbocharger, flange screws
|
9
|
7
|
M6
|
|
|
Oil pipe, banjo screw, turbocharger
|
24
|
18
|
|
|
|
Oil sump, lower
|
9
|
7
|
|
|
|
Oil sump, upper
|
25
|
18
|
|
|
|
Pedal potentiometer, LHD
|
20
|
15
|
M8
|
|
|
Pedal potentiometer bracket, RHD
|
10
|
7
|
|
|
|
Pedal potentiometer, RHD to bulkhead
|
24
|
18
|
|
|
|
Plastic screw to filler pipe
|
1
|
1.5
|
|
|
|
Main bearing cap outer bolt
|
step I
step II step III |
39
tighten M11, see below Retighten 39 |
29
Tighten M11, see below Retighten 29 |
M9
|
|
Main bearing cap inner bolt
|
step I
step II |
30
Tighten a further 60° |
22
Tighten a further 60° |
M11
|
|
EGR control valve
|
8
|
6
|
M6
|
|
|
Oil pressure control valve
|
60
|
44
|
|
|
|
Belt pulley with bright finish
|
58
|
43
|
|
|
|
Belt pulley with multi-V groove
|
50
|
37
|
|
|
|
Belt tensioner, drive belt, auxiliary unit (lower bolt)
|
25
|
18
|
M8
|
|
|
Belt tensioner, timing belt
|
43
|
32
|
|
|
|
Screw ring to fuel level sensor
|
75
|
55
|
|
|
|
Oil pan side screws
|
39
|
29
|
M10
|
|
|
Stay, exhaust manifold
|
25
|
18
|
M8
|
|
|
Starter motor to cylinder block
|
45
|
33
|
M10
|
|
|
Guide screw for fuel pump
|
21
|
15
|
M8
|
|
|
Flywheel
|
118
|
87
|
|
|
|
Intake air temperature sensor
|
14
|
10
|
|
|
|
Coolant temperature sensor
|
18
|
13
|
M12x1.5
|
|
|
Thermostat housing
|
25
|
18
|
|
|
|
Outer timing cover
|
25
|
18
|
M8
|
|
|
Outer timing cover
|
50
|
37
|
M10
|
|
|
Lower timing cover
|
98
|
72
|
M12
|
|
|
Upper side timing cover
|
10
|
7
|
|
|
|
Timing cover lid
|
6
|
4
|
M6
|
|
|
Manifold absolute pressure sensor
|
8
|
6
|
M6
|
|
|
Engine oil pressure sensor
|
30
|
22
|
M14x1.5
|
|
|
Clutch pressure plate
with 74 96 268 Thread locking adhesive |
30
|
22
|
|
|
|
Turbocharger
|
21
|
15
|
M8
|
|
|
Turbocharger bracket
|
21
|
15
|
|
|
|
Vacuum unit, wastegate
|
8
|
6
|
M6
|
|
|
Vacuum pump
|
8
|
6
|
M6
|
|
|
Vacuum hose, brake servo to vacuum pump
|
18
|
13
|
M16
|
|
|
Water pipe to turbo, banjo bolt, turbo
|
10
|
7.5
|
|
|
|
Camshaft cover
|
9
|
7
|
M6
|
|
|
Crankshaft pulley
|
step I
|
235
|
173
|
|
|
Crankshaft seal, left
|
25
|
18
|
|
|
|
Crankcase ventilation cover
|
10
|
7
|
M6
|
|
|
Crankcase ventilation cover
|
25
|
18
|
M8
|
|
|
Crankcase breather pipe/intake manifold, banjo bolt
|
10
|
7.5
|
|
|
|
Big-end bearing cap
|
step I
step II step III |
22
60° 60° |
16
60° 60° |
|
|
Heat shield to turbocharger
|
21
|
15
|
M8
|
|
|
Heat shields
|
8
|
6
|
M6
|
|
|
Heat exchanger
|
20
|
15
|
M8
|
|
|
Engine oil pressure relief valve
|
45
|
33
|
|
|
|
Upper intake manifold
|
22
|
16
|
|
|
|
Other bolts and screws
|
5
|
4
|
M5
|
|
|
10
|
7
|
M6
|
||
|
20
|
15
|
M8
|
||
|
40
|
30
|
M10
|
||
