PRE-RELEASE
Evaporator high pressure pipe (V6 diesel)
| Evaporator high pressure pipe (V6 diesel) |
| To remove |
| 1. |
Place the car on a lift.
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| 2. |
Drain the refrigerant from the A/C system. See
Draining and filling of refrigerant
.
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| 3. |
Remove the intake manifold from the mass air flow sensor and the turbocharger.
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| 4. |
Remove the engine cover.
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| 5. |
Undo the high pressure pipe joint on the right-hand structural member. Plug the openings.
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| 6. |
Remove the hose clips on the charge air pipe.
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| 7. |
Raise the car.
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| 8. |
Remove the lower engine cover.
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| 9. |
Remove the front cover below the radiator core.
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| 10. |
Detach the rubber hoses from the charge air pipe.
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| 11. |
Detach the evaporator high pressure pipe from the clips on the subframe.
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| 12. |
Disconnect the evaporator high pressure pipe from the receiver. Plug the openings.
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| 13. |
Remove the mounting for the power steering cooling coil.
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| 14. |
Remove the left-hand radiator bracket from the subframe.
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| 15. |
Remove the charge air pipe mountings.
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| 16. |
Carefully move the high pressure pipe to the right and up.
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| 17. |
Lower the car to the floor.
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| 18. |
Take out the evaporator high pressure pipe.
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| To fit |
| 1. |
Adjust the oil level in the A/C compressor. See
Filling and adjustment of compressor oil
.
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| 2. |
Lower the evaporator high pressure pipe behind the subframe and to the left so that is positioned correctly.
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| 3. |
Change O-ring and fit the high pressure pipe onto the receiver.
Tightening torque 9 Nm (7 lbf ft) |
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| 4. |
Attach the evaporator high pressure pipe to the clips on the subframe.
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| 5. |
Fit the charge air pipe into its mountings on the subframe.
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| 6. |
Connect the charge air pipe inlet and outlet hoses to the charge air pipe. Tighten them.
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| 7. |
Fit the left-hand radiator bracket to the subframe.
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| 8. |
Fit the mounting for the power steering cooling coil.
Tightening torque: 8 Nm (6 lbf ft) |
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| 9. |
Fit the front cover below the radiator core.
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| 10. |
Remove the engine's lower cover.
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| 11. |
Lower the car to the floor.
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| 12. |
Assemble the joint on the evaporator high pressure pipe on the right-hand structural member.
Tightening torque 9 Nm (7 lbf ft) |
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| 13. |
Evacuate the A/C system and fill with refrigerant R134. See
Draining and filling of refrigerant
.
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| 14. |
Fit the engine cover.
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| 15. |
Fit the intake manifold to the mass air flow sensor and the turbocharger.
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