PRE-RELEASE
Alternator, Z19
| Alternator, Z19 |
| Removal |
| 1. |
Unplug the negative battery cable.
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| 2. |
Remove the upper engine cover and the sound insulation.
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| 3. |
Raise the car.
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| 4. |
Remove
Drive belt, Auxiliary units
.
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| 5. |
Lower the car.
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| 6. |
Cars with a parking heater on the bulkhead partition:
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| 6.a. |
Remove the exhaust pipe mounting from the bulkhead partition, undo the exhaust pipe clamp and remove the pipe from the heater.
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| 6.b. |
Undo the bolts which attach the heater to the bracket
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| 6.c. |
Push aside the heater when removing the alternator.
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| 7. |
Remove the wiring harness from the bracket.
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| 8. |
Disconnect the electrical connections to the alternator (ring type cable terminals).
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| 9. |
Remove the generator's lower retaining bolt.
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| 10. |
Remove the two upper alternator retaining bolts.
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| 11. |
Lift up the alternator.
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| Refitting |
| 1. |
Lift the alternator into place and insert the lower bolt.
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| 2. |
Fit the upper alternator bolts.
Tightening torque: 60 Nm (44.5 lbf ft) |
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| 3. |
Tighten the lower bolt.
Tightening torque: 60 Nm (44.5 lbf ft) |
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| 4. |
Connect the electrical connections (ring type cable terminals) to the alternator.
Tightening torque M5: 5 Nm (3.7 lbf ft) M8: 10 Nm (7.5 lbf ft) |
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| 5. |
Attach the cable harness to the bracket.
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| 6. |
Cars with a parking heater on the bulkhead partition:
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| 6.a. |
Fit the heater to the bracket.
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| 6.b. |
Assemble the exhaust pipe clamp and pipe to the heater.
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| 6.c. |
Fit the exhaust pipe bracket to the bulkhead partition.
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| 7. |
Raise the car.
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| 8. |
Fit
Drive belt, Auxiliary units
.
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| 9. |
Lower the car.
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| 10. |
Fit the sound insulation and the upper engine cover.
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| 11. |
Reconnect the negative cable to the battery.
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| 12. |
Reset the car, see
Actions after battery disconnection
.
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