PRE-RELEASE
Engine Block Assemble
| Engine Block Assemble |
| 1. |
Install the cylinder block-to-cylinder head alignment dowels.
|
|
| 2. |
Install the NEW front oil gallery expansion plug.
|
|
| 3. |
Ensure the NEW front oil gallery expansion plug is installed to the proper depth.
|
|
| 4. |
Install the cylinder block-to-transmission alignment dowels.
|
|
| 5. |
Apply the RTV sealant, or equivalent on the NEW coolant expansion plugs. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the recommended sealant.
|
|
| 6. |
Install the NEW coolant expansion plugs.
|
|
| 7. |
Ensure the NEW coolant expansion plugs are installed to the proper depth.
|
|
| 8. |
Apply thread sealant or equivalent on the threads of the M20 left side oil gallery threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the recommended sealant.
|
|
| 9. |
Install the M20 left side oil gallery threaded plug.
|
|
| 10. |
Refer to
Fastener Caution
.
Tighten the M20 left side oil gallery threaded plug to 31 Nm (23 lb ft) . |
|
| 11. |
Apply thread sealant or equivalent on the threads of the M14 left side coolant drain threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the recommended sealant.
|
|
| 12. |
Install the M14 left side coolant drain threaded plug.
|
|
| 13. |
Tighten the M14 left side coolant outlet threaded plug to
31 Nm (23 lb ft)
.
|
|
| 14. |
Apply thread sealant or equivalent on the threads of the M14 rear oil gallery threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the recommended sealant.
|
|
| 15. |
Install the M14 rear oil gallery threaded plug.
|
|
| 16. |
Tighten the M14 rear oil gallery threaded plug to
31 Nm (23 lb ft)
.
|
|
| 17. |
Apply thread sealant or equivalent on the threads of the M14 right side coolant drain threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the recommended sealant.
|
|
| 18. |
Install the M14 right side coolant drain threaded plug.
|
|
| 19. |
Tighten the M14 right side coolant outlet threaded plug to
31 Nm (23 lb ft)
.
|
|
| 20. |
Apply thread sealant or equivalent on the threads of the M14 right side oil gallery threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the recommended sealant.
|
|
| 21. |
Install the M14 right side oil gallery threaded plug.
|
|
| 22. |
Tighten the M14 left side oil gallery threaded plug to
31 Nm (23 lb ft)
.
|
|
| 23. |
Install the cylinder block-to-oil pan alignment dowels.
|
|
| 24. |
Install the NEW right front oil pan rail oil gallery expansion plug.
|
|
| 25. |
Ensure the NEW right front oil pan rail oil gallery expansion plug is installed to the proper depth.
|
|
| 26. |
Install the oil jets.
|
|
| 27. |
Install the oil jet bolts.
|
|
| 28. |
Tighten the oil jet screws to
10 Nm (89 lb in)
.
|
|
| 29. |
Install the NEW crankshaft position sensor O-ring, if damaged.
|
|
| 30. |
Install the crankshaft position sensor.
|
|
| 31. |
Install the crankshaft position sensor bolt.
|
|
| 32. |
Tighten the crankshaft position sensor bolt to
10 Nm (89 lb in)
.
|
|
| 33. |
Install the left knock sensor to the cylinder block, as shown.
|
|
| 34. |
Install the left knock sensor bolt.
|
|
| 35. |
Tighten the left-hand knock sensor screw to
23 Nm (17 lb ft)
.
|
|
| 36. |
Ensure proper sensor orientation.
|
|
| 37. |
Install the right knock sensor to the cylinder block, as shown.
|
|
| 38. |
Install the right knock sensor bolt.
|
|
| 39. |
Tighten the right-hand knock sensor screw to
23 Nm (17 lb ft)
.
|
|
| 40. |
Ensure proper sensor orientation.
|
|
| 41. |
Install the block heater cartridge, if equipped.
|
|
