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PRE-RELEASE

Delphi Connectors (Push To Seat)

Delphi Connectors (Push To Seat)


Special Tools

For equivalent regional tools, refer to Special Tools .

Terminal Removal

Follow the steps below in order to repair push to seat connectors.


1. Remove the terminal position assurance (TPA) device, the connector position assurance (CPA) device, and/or the secondary lock.

2. Separate the connector halves (1).


3. Use the proper pick or removal tool (1) in order to release the terminal.


4. Gently pull the cable and the terminal (2) out of the back of the connector.

5. Re-form the locking device if you are going to reuse the terminal (1).


6. To repair the terminal, refer to Terminal Repair.


Reinstalling Terminal


1. In order to reuse a terminal or lead assembly, refer to Wiring Repairs .

2. Ensure that the cable seal is kept on the terminal side of the splice.

3. Insert the lead from the back until it catches.

4. Install the TPA, CPA, and/or the secondary locks.


Terminated Lead Repair


1. Remove the terminal.

2. Find the appropriate terminated lead.

3. Use the appropriate splice sleeves depending on the gauge size.

4. Refer to Splicing Copper Wire Using Splice Sleeves


PRE-RELEASE