PRE-RELEASE
Kostal Connectors (Transmission)
| Kostal Connectors (Transmission) |
Special Tools
For equivalent regional tools, refer to Special Tools .| Removal Procedure |
| 1. |
While depressing the lock, twist and remove the connector from the component.
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| 2. |
Locate the terminal position assurance (TPA).
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| 3. |
Use a small flat-blade tool to push the TPA until it bottoms out. 
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| 4. |
Use the EL-38125-28 tool to release the terminals by inserting the tool into the terminal cavity as shown in the graphic.
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| 5. |
While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
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| Terminated Lead Repair |
| 1. |
Remove the terminal.
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| 2. |
Find the appropriate terminated lead.
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| 3. |
Use the appropriate splice sleeves depending on the gauge size.
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| 4. |
Refer to
Splicing Copper Wire Using Splice Sleeves
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| Terminal Replacement Procedure |
After the terminal is crimped to the wire, perform the following procedure in order to replace the terminal.
| 1. |
Slide the new terminal into the correct cavity at the back of the connector.
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| 2. |
Push the terminal into the connector until it locks into place. The new terminal should be even with the other terminals. Ensure that the terminal is locked in place by gently pulling on the wire.
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| 3. |
Locate the terminal position assurance (TPA).
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| 4. |
Use a small flat-blade tool to push the TPA until it bottoms out.
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| 5. |
Ensure the TPA is fully seated. The TPA should be centered and flush with the connector body when viewed.
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