Rear Brake Caliper Replacement (J60)
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Rear Brake Caliper Replacement (J60)
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Callout
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Component Name
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Refer to
Brake Fluid Irritant Warning
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Refer to
Brake Dust Warning
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Preliminary Procedure
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3.
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Release the tension from the park brake cables.
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4.
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Disconnect the park brake cable from the actuator lever on the brake caliper.
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1
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Brake Hose Fitting Bolt
Refer to
Fastener Caution
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Note
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If installing a new brake caliper, hand install the brake hose fitting bolt, the new gaskets and the hose to the new caliper with the caliper inverted to prevent brake fluid loss.
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Tighten
40 Nm (30 lb ft)
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2
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Brake Hose Fitting Gasket (Qty: 2)
Procedures
Install NEW gaskets. Do not re-use the brake hose coupling gaskets.
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3
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Brake Hose
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Note
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•
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Plug the brake caliper inlet port to prevent brake fluid loss and contamination.
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•
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Plug the brake hose fitting to prevent brake fluid loss and contamination.
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4
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Brake Caliper Guide Pin (Qty: 2)
Tighten
32 Nm (24 lb ft)
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5
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Rear Brake Caliper
Procedures
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1.
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Compress the brake cylinder piston slightly using a large C-clamp to facilitate removal of the caliper. Do NOT exceed 1 mm (0.039 inch) of brake cylinder piston travel.
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3.
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With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
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4.
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Slowly release the brake pedal.
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5.
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Wait 15 seconds, then repeat steps 3-4 until a firm brake pedal is obtained. This will properly seat the brake caliper piston and brake pads.
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6.
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Fill the master cylinder reservoir.
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7.
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Connect the park brake cable to the actuator lever on the caliper.
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Note
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New brake calipers come prepared filled with brake fluid. Do NOT drain brake fluid from a new caliper before installing. Draining the brake fluid from the new brake caliper will prevent the brake caliper from bleeding properly.
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