SAAB WIS ONLINE

PRE-RELEASE

Thread Repair Specifications

Thread Repair Specifications




Left Cylinder Head Camshaft Cover Face (LAU or LBW)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.7087

2

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU

3

M6 x 1.0

701

N/A

N/A

203

204

205

28.5

1.1220

24.0

0.9449

4

M20 x 1.5

715

716

N/A

717

718

719

25.0

0.9842

17.0

0.6693





Left Cylinder Head Camshaft Cover Face (LF1)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.7087

2

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU

3

M6 x 1.0

701

N/A

N/A

203

204

205

28.5

1.1220

24.0

0.9449

4

M20 x 1.5

715

716

N/A

717

718

719

25.0

0.9842

17.0

0.6693





Left Cylinder Head Front Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

THRU

THRU

2

M12 x 1.75

856

857

N/A

858

859

416

40.0

1.5748

32.5

1.2795

3

M8 x 1.25

206

207

N/A

208

209

210

18.0

0.7087

22.5

0.8858





Left Cylinder Head Intake Face (LAU or LBW)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055





Left Cylinder Head Intake Face (LF1)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055





Left Cylinder Head Exhaust Face (LAU or LBW)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630

2

M12 x 1.5

705

706

N/A

707

708

709

27.5

1.0827

13.0

0.5118

3

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.0000

4

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055





Left Cylinder Head Exhaust Face (LF1)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630

2

M12 x 1.5

705

706

N/A

707

708

709

27.5

1.0827

13.0

0.5118

3

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.0000

4

M10 x 1.5

211

212

N/A

213

214

215

26.5

1.0433

20.0

0.7874





Left Cylinder Head Rear Face (LAU or LBW)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630





Left Cylinder Head Rear Face (LF1)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630





Right Cylinder Head Camshaft Cover Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU

2

M6 x 1.0

701

N/A

N/A

203

204

205

28.5

1.1220

24.0

0.9449

3

M20 x 1.5

715

716

N/A

717

718

719

25.0

0.9842

17.0

0.6693

4

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.7087





Right Cylinder Head Front Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

THRU

THRU

2

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8880

18.0

0.7087

3

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU

4

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

5

M12 x 1.75

856

857

N/A

858

859

416

40.0

1.5748

32.5

1.2795





Right Cylinder Head Intake Face (LAU or LBW)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055





Right Cylinder Head Intake Face (LF1)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055





Right Cylinder Head Exhaust Face (LAU or LBW)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.0000

2

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630

3

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055





Right Cylinder Head Exhaust Face (LF1)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.0000

2

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630

3

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

4

M10 x 1.5

211

212

N/A

213

214

215

26.5

1.0433

20.0

0.7874





Right Cylinder Head Rear Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630





Engine Block Front

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

2

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630

3

M8 x 1.25

206

207

N/A

208

209

210

THRU

23.0

0.9055

4

M8 x 1.25

206

207

N/A

208

209

210

THRU

THRU

5

M10 x 1.5

211

212

N/A

213

214

215

28.0

1.1024

28.0

1.1024

6

M10 x 1.5

211

212

N/A

213

214

215

THRU

20.0

0.7874

7

M10 x 1.5

211

212

N/A

213

214

215

THRU

28.0

1.1024





Engine Block Left Side

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

2

M20 x 1.5

715

716

N/A

717

718

719

30.0

1.1810

20.0

0.7874

3

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3190

27.0

1.0630

4

M14 x 1.5

409

410

N/A

411

412

735

THRU

15.0

0.5905

5

M8 x 1.25

206

207

N/A

208

209

415

16.5

0.6496

11.0

0.4331





Engine Block Right Side

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.7087

2

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

3

M14 x 1.5

409

410

N/A

411

412

735

THRU

15.0

0.5905

4

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3190

27.0

1.0630





Engine Block Rear

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

420

33.5

1.3190

27.0

1.0630

2

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.7087

3

M14 x 1.5

409

410

N/A

411

412

735

THRU

15.0

0.5905

4

M10 x 1.5

211

212

N/A

213

214

216

39.5

1.5551

33.0

1.2992

5

M10 x 1.5

211

212

N/A

213

214

420

THRU

THRU





Engine Block Bottom

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M10 x 2.0

720

N/A

N/A

721

722

104

56.0

2.2047

49.0

1.9291

2

M8 x 1.25

702

N/A

N/A

703

704

620

46.0

1.8110

40.5

1.5945

3

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

4

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU





Engine Block Left Deck Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

2

M11 x 2.0

723

N/A

N/A

724

725

108

102.5

4.0354

94.0

3.7008





Engine Block Right Deck Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M11 x 2.0

723

N/A

N/A

724

725

108

102.5

4.0354

94.0

3.7008

2

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055





Engine Front Cover (LF1)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU

2

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

3

M6 x 1.0

201

202

N/A

203

204

205

21.5

0.8465

18.0

0.7087

4

M10 x 1.5

211

212

N/A

213

214

215

THRU

THRU

5

M10 x 1.5

211

212

N/A

213

214

420

32.5

1.2795

27.0

1.0630





Engine Front Cover (LAU or LBW)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU

2

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

3

M6 x 1.0

201

202

N/A

203

204

205

21.5

0.8465

18.0

0.7087

4

M10 x 1.5

211

212

N/A

213

214

215

THRU

THRU

5

M10 x 1.5

211

212

N/A

213

214

420

32.5

1.2795

27.0

1.0630





Oil Pan Front

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

2

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630

3

M8 x 1.25

610

N/A

N/A

208

209

620

37.5

1.4764

32.0

1.2598





Oil Pan Left Side

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

420

33.5

1.3189

27.0

1.0630





Oil Pan Right Side

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M12 x 1.75

856

857

N/A

858

859

855

39.5

1.5551

32.0

1.2598

2

M12 x 1.75

856

N/A

N/A

858

859

855

39.5

1.5551

32.0

1.2598





Oil Pan Rear

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

420

33.5

1.3189

27.0

1.0630





Oil Pan Top

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
J 42385- MM (IN) MM (IN)
1

M6 x 1.0

701

N/A

N/A

203

204

205

28.0

1.1024

23.5

0.9252



PRE-RELEASE