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PRE-RELEASE

DTC B0173, B0178, B0509, B0514, B0519, B3583, or B3933

DTC B0173, B0178, B0509, B0514, B0519, B3583, or B3933

Diagnostic Instructions


Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

Review Strategy Based Diagnosis for an overview of the diagnostic approach.

Diagnostic Procedure Instructions provides an overview of each diagnostic category.


DTC Descriptors

DTC B0173 02

Upper Left Duct Air Temperature Sensor Circuit Short to Ground

DTC B0173 05

Upper Left Duct Air Temperature Sensor Circuit High Voltage/Open

DTC B0178 02

Lower Left Duct Air Temperature Sensor Circuit Short to Ground

DTC B0178 05

Lower Left Duct Air Temperature Sensor Circuit High Voltage/Open

DTC B0509 02

Upper Right Duct Air Temperature Sensor Circuit Short to Ground

DTC B0509 05

Upper Right Duct Air Temperature Sensor Circuit High Voltage/Open

DTC B0514 02

Lower Right Duct Air Temperature Sensor Circuit Short to Ground

DTC B0514 05

Lower Right Duct Air Temperature Sensor Circuit High Voltage/Open

DTC B0519 02

Rear Upper Duct Air Temperature Sensor Circuit Short to Ground

DTC B0519 05

Rear Upper Duct Air Temperature Sensor Circuit High Voltage/Open

DTC B3583 02

Rear Lower Duct Air Temperature Sensor Circuit Short to Ground

DTC B3583 05

Rear Lower Duct Air Temperature Sensor Circuit High Voltage/Open

DTC B3933 02

Air Conditioning Evaporator Temperature Sensor Circuit Short to Ground

DTC B3933 05

Air Conditioning Evaporator Temperature Sensor Circuit High Voltage/Open

Diagnostic Fault Information

Circuit Short to Ground Open/High Resistance Short to Voltage Signal Performance
Upper Left Duct Air Temperature Sensor Signal

B0173 02

B0173 05

B0173 05

1

Upper Right Duct Air Temperature Sensor Signal

B0509 02

B0509 05

B0509 05

1

Lower Right Duct Air Temperature Sensor Signal

B0514 02

B0514 05

B0514 05

1

Lower Left Duct Air Temperature Sensor Signal

B0178 02

B0178 05

B0178 05

1

A/C Evaporator Temperature Sensor Signal

B3933 02

B3933 05

B3933 05

1

Rear Upper Duct Air Temperature Sensor Signal

B0519 02

B0519 05

B0519 05

2

Rear Lower Duct Air Temperature Sensor Signal

B3583 02

B3583 05

B3583 05

2

Upper Left Duct Air Temperature Low Reference

-

B0173 05

B0173 05, B0178 05, B0509 05, B0514 05, B0519 05, B3583 05, B3933 05

-

Upper Right Duct Air Temperature Low Reference

-

B0509 05

B0173 05, B0178 05, B0509 05, B0514 05, B0519 05, B3583 05, B3933 05

-

Lower Left Duct Air Temperature Sensor Low Reference

-

B0178 05

B0173 05, B0178 05, B0509 05, B0514 05, B0519 05, B3583 05, B3933 05

-

Lower Right Duct Air Temperature Sensor Low Reference

-

B0514 05

B0173 05, B0178 05, B0509 05, B0514 05, B0519 05, B3583 05, B3933 05

-

A/C Evaporator Temperature Sensor Low Reference

-

B3933 05

B0173 05, B0178 05, B0509 05, B0514 05, B0519 05, B3583 05, B3933 05

-

Rear Upper Duct Air Temperature Sensor Low Reference

-

B0519 05

B0173 05, B0178 05, B0509 05, B0514 05, B0519 05, B3583 05, B3933 05

-

Rear Lower Duct Air Temperature Sensor Low Reference

-

B3583 05

B0173 05, B0178 05, B0509 05, B0514 05, B0519 05, B3583 05, B3933 05

-

1. Air Temperature Malfunction

2. Auxiliary Air Temperature Malfunction



Circuit/System Description

The air temperature sensors are a 2-wire negative temperature co-efficient thermistor. The vehicle uses the following air temperature sensors:


Air Temperature Sensor - Left Upper

Air Temperature Sensor - Left Lower

Air Temperature Sensor - Right Upper

Air Temperature Sensor - Right Lower

Air Temperature Sensor - Rear Upper (Only With CJ4)

Air Temperature Sensor - Rear Lower (Only With CJ4)

A/C Evaporator Temperature Sensor


A signal and low reference circuit enables the sensor to operate. As the air temperature surrounding the sensor increases, the sensor resistance decreases. The sensor signal voltage decreases as the resistance decreases. The sensor operates within a temperature range between -40 to +85°C (-40 to +185°F). The sensor signal varies between 0-5 V. The HVAC control module converts the signal to a range between 0-255 counts. As the air temperature increases the count value will decrease. If the HVAC control module detects a malfunctioning sensor, then the control module software will use a default air temperature value. The default action ensures that the HVAC system can adjust the inside air temperature near the desired temperature until the condition is corrected.

Conditions for Running the DTC


Ignition ON.

The HVAC control module is ON.


Conditions for Setting the DTC

The HVAC control module detects the sensor signal out of range. The signal voltage is less than 0.1 V or greater than 4.9 V for more than 50 ms.

Action Taken When the DTC Sets

The system operates using a default value.

Conditions for Clearing the DTC

The sensor signal is within specified range between 0.1-4.9 V.

Reference Information

Schematic Reference

HVAC Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Automatic HVAC Description and Operation

Electrical Information Reference


Circuit Testing

Connector Repairs

Testing for Intermittent Conditions and Poor Connections

Wiring Repairs


Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification


1. Verify that no DTC is set.

2. If a DTC is present, refer to Circuit/System Testing.

3. Measure actual temperature using a thermometer at each of the duct temperature sensors. Compare this value to the appropriate scan tool Duct Actual parameter. The measured temperature should be within 5°C (9°F) difference of appropriate Duct Actual parameter value.

4. If not within the specified range, replace the appropriate duct temperature sensor.

5. Measure actual evaporator temperature using a thermometer. Compare this value to the scan tool A/C Evaporator Temperature Sensor parameter. The measured temperature should be within 5°C (9°F) difference of parameter value.

6. If not within the specified range, replace the B39 A/C Evaporator Temperature Sensor.


Circuit/System Testing


1. Ignition OFF, disconnect the harness connector at the appropriate temperature sensor.

2. Test for less than 5 Ω between the temperature sensor ground circuit terminal B and ground.

3. If greater than the specified range, test the ground circuit for an open/high resistance.

4. Ignition ON, test for 4.8-5.2 V between the signal circuit terminal A and ground.

5. If less than the specified range, test the signal circuit for a short to ground or open/high resistance. If the circuit tests normal, replace the K33 HVAC Control Module.

6. If greater than the specified range, test the signal circuit for a short to voltage. If the circuit tests normal, replace the K33 HVAC Control Module.

7. If all circuits test normal, replace the temperature sensor and verify the DTC does not reset.

8. If the DTC resets, replace the K33 HVAC Control Module.


Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.


Duct Air Temperature Sensor Replacement - Upper Left Side (Left Hand Drive)

Duct Air Temperature Sensor Replacement - Lower Left Side (Right Hand Drive) Duct Air Temperature Sensor Replacement - Lower Left Side (Left Hand Drive)

Duct Air Temperature Sensor Replacement - Upper Right Side (Right Hand Drive) Duct Air Temperature Sensor Replacement - Upper Right Side (Left Hand Drive)

Duct Air Temperature Sensor Replacement - Lower Right Side (Left Hand Drive)

Air Conditioning Refrigerant Temperature Sensor Replacement (Right Hand Drive) Air Conditioning Refrigerant Temperature Sensor Replacement (Left Hand Drive)

Inside Air Temperature Sensor Replacement (CJ4 Front) Inside Air Temperature Sensor Replacement (CJ4)

Control Module References for HVAC control module replacement, setup, and programming


PRE-RELEASE