PRE-RELEASE
Clutch pedal and pedal bracket LHD
| Clutch pedal and pedal bracket LHD |
| 1. |
Drain the clutch system (brake fluid) through the bleed nipple on the slave cylinder using
88 19 096 Bleeding equipment
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| 2. |
Unplug the connector to the alarm's bonnet switch, if applicable.
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| 3. |
Detach the main fuse box and put it to the side.
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| 4. |
Detach the supply hose from the master cylinder.
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| 5. |
Detach the clip holding the delivery pipe at the master cylinder.
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| 6. |
Detach the delivery pipe.
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| 7. |
From the engine bay, remove the nut holding the right-hand portion of the clutch pedal bracket to the scuttle panel.
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| 8. |
Remove the lower panel and the knee shield under the steering wheel.
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| 9. |
Remove the floor air duct and the pedal switch.
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| 10. |
Remove the air duct of the side defroster and the cable tie of the wiring harness.
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| 11. |
Remove the clip and pin from the clutch pedal.
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| 12. |
Remove the nut holding the clutch pedal.
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| 13. |
Lift out the right-hand portion of the clutch pedal bracket with the master cylinder.
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| 14. |
Detach the clip and remove the auxiliary spring from the clutch pedal.
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| 15. |
Loosen the nut under the dashboard slightly.
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| 16. |
Remove the nut to the clutch pedal's left-hand bracket on the outside of the scuttle panel.
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| 17. |
Pull out the bracket with clutch pedal.
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| 18. |
Remove the clutch pedal from the bracket.
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| To fit |
| 1. |
Fit the clutch pedal on the bolt.
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| 2. |
Fit and secure the left-hand clutch pedal bracket. Begin with the nut in the engine bay.
Tightening torque 24 Nm (18 lbf ft) |
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| 3. |
Tighten the pedal bracket's retaining nut under the dashboard.
Tightening torque 24 Nm (18 lbf ft) Fit the auxiliary spring and clip on the clutch pedal. |
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| 4. |
Fit the right-hand portion of the clutch pedal bracket with the master cylinder at the scuttle panel and the clutch pedal bolt.
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| 5. |
Fit the nut on the clutch pedal bolt, but do not tighten.
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| 6. |
Check that the auxiliary spring of the clutch pedal is correctly mounted.
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| 7. |
Tighten the right-hand portion of the clutch pedal bracket to the scuttle panel.
Tightening torque 24 Nm (18 lbf ft) |
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| 8. |
Connect the supply hose to the master cylinder.
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| 9. |
Connect the delivery pipe and refit the clip.
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| 10. |
Fit the main fuse box and connect the alarm's bonnet switch.
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| 11. |
Tighten the clutch pedal nut.
Tightening torque 47 Nm (35 lbf ft) |
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| 12. |
Fit the pin and clip to the pedal.
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| 13. |
Fit the air duct to the side defroster and secure the wiring harness.
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| 14. |
Fit the pedal switch.
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| 15. |
Pull back the clutch pedal so that the switch is adjusted to the correct position. If the switch presses the pedal down, there may be malfunctions.
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| 16. |
Fit the knee shield, floor air duct and lower panel.
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| 17. |
Fill with brake fluid.
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| 18. |
Bleed the clutch. See
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| 19. |
Test the clutch and cruise control.
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