PRE-RELEASE
Master cylinder LHD
| Master cylinder LHD |
| To remove |
| 1. |
Empty the clutch system (brake fluid) through the bleed nipple on the slave cylinder with
88 19 096 Bleeding equipment
.
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| 2. |
Unplug the connector to the bonnet contact for the alarm if fitted.
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| 3. |
Undo the main fuse box and put it to one side.
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| 4. |
Detach the inlet hose from the master cylinder.
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| 5. |
Undo the clip securing the deliver pipe to the master cylinder.
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| 6. |
Pull off the delivery pipe.
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| 7. |
Remove the nut in the engine bay securing the right-hand part of the clutch pedal bracket to the bulkhead.
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| 8. |
Remove the lower dashboard panel and knee protection from under the steering wheel.
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| 9. |
Remove the floor duct and pedal switch.
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| 10. |
Remove the air duct for the side-window defroster and the cable ties on the wiring harness.
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| 11. |
Remove the locking clip and pin from the clutch pedal.
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| 12. |
Remove the nut securing the clutch pedal.
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| 13. |
Lift out the right-hand part of the clutch pedal bracket with the master cylinder.
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| 14. |
Undo the nuts securing the master cylinder to the bracket and remove the nuts.
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| 15. |
Remove the master cylinder.
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| Fitting |
| 1. |
Make sure the seal is fitted on the master cylinder and fit the cylinder onto the bracket.
Tightening torque 24 Nm (18 lbf ft). |
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| 2. |
Position the right-hand clutch pedal bracket with the master cylinder against the bulkhead and the clutch pedal bolt.
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| 3. |
Fit the nut on the clutch pedal bolt without tightening it.
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| 4. |
Make sure the clutch pedal helper spring is fitted correctly.
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| 5. |
Tighten the right-hand clutch pedal bracket to the bulkhead.
Tightening torque 24 Nm (18 lbf ft). |
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| 6. |
Connect the inlet hose to the master cylinder.
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| 7. |
Connect the delivery pipe and replace the locking clip.
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| 8. |
Fit the main fuse box and connect the bonnet alarm contact.
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| 9. |
Tighten the nut on the clutch pedal.
Tightening torque 47 Nm (35 lbf ft). |
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| 10. |
Fit the pin and locking clip to the pedal.
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| 11. |
Fit the air duct to the side-window defroster and secure the wiring harness.
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| 12. |
Fit the pedal switch.
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| 13. |
Pull up the clutch pedal to adjust the switch to the correct position. If the switch is pressing down on the pedal, it may interfere with the operation.
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| 14. |
Fit the knee protection, floor duct and lower dashboard panel.
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| 15. |
Fill up with brake fluid.
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| 16. |
Bleed the clutch, see
.
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| 17. |
Test the clutch and cruise control.
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