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PRE-RELEASE

Rear door lock unit

Rear door lock unit

To remove


1. Open the window fully.

2. Remove The door trim, rear and fold down the water barrier.

3. Remove the Rear window frame cover .

4. Remove the outer weatherstrip by using 82 93 474 Removal tool .


5. Pull the front U-moulding up from the glass channel.


6. Remove the screws on the front glass channel.

7. Loosen the front side strip.

8. Lift away the front glass channel.

9. Raise the window so that you can access the window screws. Remove the window screws.


10. Lift out the window.

11. Remove the rear glass channels screws.

12. Remove the entire upper rubber moulding.


13. Remove the rear glass channel together with the rubber moulding.

14. Remove the lock's screws


15. Undo the cable harness and lock wire clips


16. Cars up to and including Vehicle Identification Number 31030983: Detach the lock cover to the lock rod.

Note

When replacing with a new clip on the handle rod, the rod must also be replaced in order to fit into the clip, see Rear door, door handle .


17. Cars from and including Vehicle Identification Number 31030984: Detach the lock cover to the handle rod.


18. Detach the lock rod from the clip. Turn aside the wires and lift out the lock.

19. Separate the connector and undo the wires.



To fit


1. Plug in the lock connector and fit the wires.


1.a. To prevent icing, apply 82 93 243 Low temperature grease as illustrated. The lock should be in the unlocked position.

2. Position the lock. Fit the lock's screws.


3. Cars up to and including Vehicle Identification Number 31030983: Fit the rod to the clip. Lift in the clip and hold the lock rod down at the same time as fitting the lock cover in order to eliminate play.


4. Cars from and including Vehicle Identification Number 31030984: Fit the rod in the clip. Close the lock cover to the clip.


5. Fit the wiring harness and lock wire clips.

6. Position the glass channel together with the rubber moulding. Fit the glass channel's lower screw.


7. Fit the moulding over the window frame using 82 93 474 Removal tool . Start by fitting around the fixed side window. Make sure that the locating lug is aligned with the recess in the moulding.

8. Push the moulding from the outside so that it fits against the fixed side window. Make sure the moulding's inner flap lies over the door's metal flange.

9. When the moulding is fitted around the side window, fit the rear glass channel's screws. Make sure the rubber mouldings fits against the rear glass channel's upper end.

Now work along the whole of the top side of the door.


10. Remove the inner weatherstrip.

11. Fit the side window by angling it in towards the rear U-strip and pressing down the window towards the brackets.

Make sure the window lies against the rear U-strip. Fit the window's screws.


12. Open the window fully.

13. Fit the front glass channel.


14. Fit the front moulding. Make sure the lower part fits against the door's side strip.

15. Wind up the window about 5 cm to move the window a little.

16. Fit the front U-moulding into the glass channel by pushing it down. Help by moving the window backward a little. Wind down the window fully and fit the remaining bit of the moulding. Press in the moulding towards the glass channel. Check the function of the window.

17. Fit the inner and outer weatherstrip.


18. Check the function of the lock.

19. Fit the water barrier, door trim, rear and window frame cover, rear .

20. Cars with pinch protection: Perform Programming of the pinch protection .


PRE-RELEASE