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PRE-RELEASE

Oil pump in car

Oil pump in car

To remove


1. Remove the timing belt, see

Timing belt in-car Z19DT or

Timing belt in-car Z19DTH

Timing belt in-car Z19DTR

2. Fit the right-hand engine mounting.

Note

Different bolts.



3. Fit the right-hand engine pad.

4. Raise the car.

5. Remove 32 025 007 Assembly fixture from the compressor bracket.


6. Remove 83 96 145 Centering fixture, subframe - engine .

7. Remove the oil sump. See Oil sump in car or Oil sump in car Z19DTR .

8. Remove the oil intake pipe.


9. Remove the belt pulley using 32 025 006 Holder, crankshaft (a) in combination with 83 95 360 Holding tool, crankshaft pulley (b).

Note

The bolt has a left-hand thread.



10. Remove the oil pump sealing ring.

Note

Prise loose the sealing ring from the oil pump using a suitable tool without damaging the sealing surfaces.



11. Remove the oil pump. Unscrew the stud from 32 025 009 Fixing tool, crankshaft .


To fit


1. Clean the threads and sealing surfaces.

2. Fit the oil pump with a new gasket. Use Loctite 242 on the M6x20 bolts. Screw in the stud for the 32 025 009 Fixing tool, crankshaft .


3. Fit the oil pump seal using 32 025 014 Fitting tool, oil pump seal .

Note

Moisten the gasket sealing lip with a little 90 167 353 Silicone grease (white).



4. Fit the belt pulley using 32 025 006 Holder, crankshaft (a) in combination with 83 95 360 Holding tool, crankshaft pulley (b).

Tightening torque, bolt 340 Nm (245 lbf ft)

Note

The bolt has a left-hand thread.



5. Remove 32 025 006 Holder, crankshaft and 83 95 360 Holding tool, crankshaft pulley .

6. Fit the oil intake pipe.


7. Fit the oil sump. See Oil sump in car or Oil sump in car Z19DTR .

8. Raise the car.

9. Place 83 96 145 Centring fixture, subframe - engine on the left of the front axle member.

Note

The guide bolt must be positioned in the hole in the front axle member.



10. Put both holders to the right of the front axle member.

Note

The guide bolt must be positioned in the hole in the front axle member.


11. Fit 83 96 145 Centring fixture, subframe - engine .

12. Remove the bolt on the compressor bracket and fit 32 025 007 Assembly fixture .

13. Adjust the supports:

• Gearbox side: Turn the spindles until the attachments are firmly against the guide pins.

• A/C compressor side: Insert the support pin firmly in the angle holder and tighten the nut.

14. Lower the car.

15. Remove the right-hand engine pad.


16. Remove the right-hand engine mounting.

17. Fit the timing belt, see

Timing belt in-car Z19DT or

Timing belt in-car Z19DTH

Timing belt in-car, Z19DTR .


PRE-RELEASE