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PRE-RELEASE

DTC P0442

DTC P0442

Diagnostic Instructions


Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

Review Strategy Based Diagnosis for an overview of the diagnostic approach.

Diagnostic Procedure Instructions provides an overview of each diagnostic category.


DTC Descriptor

DTC P0442

Evaporative Emission System Small Leak Detected

Circuit/System Description

The engine off natural vacuum test is the small leak detection diagnostic for the evaporative emission system. This diagnostic tests the evaporative emission system for a small leak when the key is turned OFF and the correct conditions are met. Heat from the exhaust system is transferred into the fuel tank while the vehicle is operating. When the vehicle is turned OFF and the evaporative emission system is sealed a change in the fuel tank vapor temperature. This results in a corresponding pressure change in the fuel tank vapor space. This change is monitored by the ECM using the fuel tank pressure sensor input. With a leak in the system, the amount of pressure change will be less than that of a sealed system.

Conditions for Running the DTC


DTCs P0106, P0107, P0108, P0112, P0113, P0116, P0117, P0118, P0120, P0121, P0122, P0123, P0222, P0223, P0443, P0446, P0449, P0451, P0452, P0453, P0454, P0455, P0461, P0462, P0463, P0464, P0496, P0502, P0503, P0608, P0641, P0651, P1516, P2101, P2119, P2120, P2122, P2123, P2125, P2127, P2128, P2135, P2138 are not set.

The ignition 1 voltage is between 10-16 V.

The barometric pressure (BARO) is greater than 74 kPa.

No fuel filling during the engine off natural vacuum test period.

The fuel level is between 10-90 percent.

The start-up engine coolant temperature (ECT) and the start-up intake air temperature (IAT) are between 0-40°C (32-104°F).

The barometric pressure (BARO) is more than 74 kPa.

The engine run time before engine shut-off was greater than 10 minutes.

The drive distance before engine shut-off was more than 5 kilometers (3.1 miles).

The ignition is OFF.

The ambient air temperature at the end of the drive cycle is between 0-32°C (32-93°F).

DTC P0442 runs once per drive cycle during the hot soak period after the ignition is turned OFF and may require up to 45 minutes to complete. The controller will not make more than 2 test attempts per day. The time since the last completed engine off natural vacuum test must be at least 17 hours


Conditions for Setting the DTC


The ECM detects a leak in the evaporative emission system that is greater than a calibrated amount.

The ECM must complete several engine off natural vacuum tests before the diagnostic can turn the MIL on or off.


Action Taken When the DTC Sets

DTC P0442 is a Type A DTC.

Conditions for Clearing the DTC

DTC P0442 is a Type A DTC.

Diagnostic Aids


The evaporative emission system can be filled with smoke more quickly and completely by opening the system opposite the end where the smoke is injected. When injecting smoke at the service port remove the fuel fill cap, or temporarily leave the vent open, until smoke is observed then close the system and continue testing.

To help locate intermittent leaks using the J 41413-200 EEST, move all evaporative emission components while observing smoke with the J 41413-SPT White Light.

Individual components can be isolated and tested using adapters in the J 41413-300 Kit.

A condition may exist where a leak in the evaporative emission system only exists under a vacuum condition. This type of leak may be detected by using the scan tool Purge/Seal function to create a vacuum in the evaporative emission system and then observe the fuel tank pressure parameter for vacuum decay.


Reference Information

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Description and Operation

Evaporative Emission Control System Description

Scan Tool Reference

Control Module References for scan tool information

Special Tools


CH 48096 Evaporative Emissions Service Access Port Tool

J 41413-200 Evaporative Emissions System Tester (EEST)

J 41413-300 Evaporative Emissions Cap and Plug Kit

J 41413-SPT High Intensity White Light

For equivalent regional tools, refer to Special Tools .


Circuit/System Testing

Note
Refer to the J 41413-200 EEST operation manual for detailed instructions in Evaporative Emission System Diagnosis .

Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize.

Ensure that the underbody temperature of the vehicle and the tester are similar.



1. Disconnect the purge tube at the quick connector on the evaporative emission canister side of the Q12 evaporative emission canister purge solenoid valve and install the CH 48096 Port Tool.

2. Connect the J 41413-200 EEST to the CH 48096 Port Tool.

3. Using a scan tool close the evaporative emission canister vent solenoid valve to seal the evaporative emission system.

4. Use the flow meter on the J 41413-200 EEST , calibrated to 0.51 mm (0.020 in) to determine that there is no leak in the evaporative emission system.

5. If a leak is detected, use the J 41413-200 EEST to apply smoke to the evaporative emission system at the purge tube until the leak is located using the J 41413-SPT White Light.


Repair Verification


1. Seal the evaporative emission system and use the flow meter on the J 41413-200 EEST , calibrated to 0.51 mm (0.020 in) to determine that there is no leak in the evaporative emission system.

2. Clear DTCs.


PRE-RELEASE