Front Differential Drive Pinion Gear Bearing Thrust Washer and Front Differential Bearing Washer Measurement
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Front Differential Drive Pinion Gear Bearing Thrust Washer and Front Differential Bearing Washer Measurement
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Differential Thrust Washer Gauge Installation
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Differential Thrust Washer Gauge Installation
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Callout
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Component Name
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1
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Front Differential Carrier Assembly
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Note
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Install the differential assembly and the pinion gear assembly together to avoid interference with the gears during installation.
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2
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Front Differential Drive Pinion (w/Transfer Gear) Gear Assembly
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Note
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Install the differential assembly and the pinion gear assembly together to avoid interference with the gears during installation.
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3
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Front Differential Drive Pinion Gear Bearing Cup
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Note
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After placing the bearing cup on the gear, place DT 47800-2 which is part of
DT-47800
selection gauge kit , onto the bearing cup.
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Special Tools
DT-47800
Thrust Washer Selection Gauge Kit
For equivalent regional tools, refer to
Special Tools
.
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4
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Front Differential Carrier Bearing Cup
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Note
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After placing the bearing cup on the gear, place DT 47800-1 which is part of
DT-47800
selection gauge kit , onto the bearing cup.
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Special Tools
DT-47800
Thrust Washer Selection Gauge Kit
For equivalent regional tools, refer to
Special Tools
.
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5
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Torque Converter Housing Outer Seal
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6
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Torque Converter and Support and A/Trans Fluid Pump Housing Assembly
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Note
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•
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Install 2 DT 47800-6 which is part of
DT-47800
selection gauge kit , into a case threaded hole at approximately 180 degrees apart.
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•
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Some alignment of DT 47800-1 and 2 which is part of
DT-47800
selection gauge kit , may be required while lowering the TC housing onto the case.
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•
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Install DT 47800-3 which is part of
DT-47800
selection gauge kit , spacer over DT 47800-6.
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Special Tools
DT-47800
Thrust Washer Selection Gauge Kit
For equivalent regional tools, refer to
Special Tools
.
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Torque Sequence
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Callout
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Component Name
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1
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Spacer Bolt M8 x 127 (Qty: 8)
Refer to
Fastener Caution
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Procedure
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1.
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Install the remaining spacers evenly at every other bolt hole.
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2.
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Remove the DT 47800-6 which is part of
DT-47800
selection gauge kit , guide pins and install spacer bolts in all bolt holes at spacer locations.
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3.
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Tighten the bolts in sequence.
Tighten
30 Nm (22 lb ft)
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Special Tools
DT-47800
Thrust Washer Selection Gauge Kit
For equivalent regional tools, refer to
Special Tools
.
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2
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Front Differential Carrier Assembly
Warning
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If the bearings are not properly seated into the bearing cups, the washer selection will be inaccurate and the bearing pre-load will be set too low. Low bearing pre-load will cause premature failure of the front differential drive pinion gear.
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Rotate the differential assembly 10 revolutions to allow the bearings to seat into the cups.
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Note
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Differential rotating tool
DT-47793
differential rotating tool can be used to rotate the differential from the case side.
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Special Tools
DT-47793
Differential Rotating Tool
For equivalent regional tools, refer to
Special Tools
.
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Differential Thrust Washer Selection
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Differential Thrust Washer Selection
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Callout
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Component Name
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Warning
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Improper thrust washer selection can cause insufficient taper bearing pre-load which will cause premature failure of the front differential drive pinion gear.
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1
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Front Differential Bearing Washer
Procedure
Place DT 47800-7 in the gap in DT 47800-2 which are both part of
DT-47800
selection gauge kit , to determine the proper thrust washer. Choose the correct thrust washer. Refer to
Taper Bearing Preload Selective Specifications
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Note
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•
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Continue trying different sizes of DT 47800-7 which is part of
DT-47800
selection gauge kit , until the gauge will no longer fit into the gap. The correct thrust washer size is equal to the largest blade gauge that fits into the gap.
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•
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Match the size of the correct DT 47800-7 blade which is part of
DT-47800
selection gauge kit , to the color code in the thrust washer specification chart. The washer color coding is on the outside diameter of the washer.
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•
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The gap in DT 47800-2 which are both part of
DT-47800
selection gauge kit may not be even. Hold the top of the gauge and rotate the bottom of the gauge to even out the gap. Take two gap measurements 180 degrees apart. Average the two measurements and select the thrust washer that is closest to the average.
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The washer color coding is on the outside diameter of the washer.
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Special Tools
DT-47800
Thrust Washer Selection Gauge Kit
For equivalent regional tools, refer to
Special Tools
.
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2
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Front Differential Drive Pinion Gear Bearing Thrust Washer
Procedure
Place DT 47800-7 in the gap in DT 47800-1 which are both part of
DT-47800
selection gauge kit , to determine the proper thrust washer. Choose the correct thrust washer. Refer to
Taper Bearing Preload Selective Specifications
.
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Note
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•
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Continue trying different sizes of DT 47800-7 which is part of
DT-47800
selection gauge kit , until the gauge will no longer fit into the gap. The correct thrust washer size is equal to the largest gauge that fits into the gauge.
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•
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Match the size of the correct DT 47800-7 blade which is part of
DT-47800
selection gauge kit to the color code in the thrust washer selection chart.
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•
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The gap in DT 47800-1 which is part of
DT-47800
selection gauge kit may not be even. Hold the top of the gauge and rotate the bottom of the gauge to even out the gap. Take two gap measurements 180 degrees apart. Average the two measurements and select the thrust washer that is closest to the average.
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The washer color coding is on the outside diameter of the washer.
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Special Tools
DT-47800
Thrust Washer Selection Gauge Kit
For equivalent regional tools, refer to
Special Tools
.
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3
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Torque Converter and Support and A/Trans Fluid Pump Housing Assembly
Procedure
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1.
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Remove DT 47800-3 which are both part of
DT-47800
selection gauge kit , bolts and spacers.
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2.
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Remove the torque converter housing.
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3.
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Remove DT 47800-1 and DT 47800-2 which are both part of
DT-47800
selection gauge kit.
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4.
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Remove the torque converter housing seal.
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5.
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Remove the pinion gear and differential bearing cups.
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Note
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DT 47800-1 and DT 47800-2 which are both part of
DT-47800
selection gauge kit , may stick in the torque converter housing. Be careful not to drop the gauges.
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Special Tools
DT-47800
Thrust Washer Selection Gauge Kit
For equivalent regional tools, refer to
Special Tools
.
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