PRE-RELEASE
Exhaust Manifold Replacement - Left Side (LAU/A28NER)
| Exhaust Manifold Replacement - Left Side (LAU/A28NER) |
| Removal Procedure |
| 1. |
Remove the battery tray. Refer to
Battery Tray Replacement (Diesel)
Battery Tray Replacement (LDK/A20NHT)
.
|
|
| 2. |
Remove the fuel injector sight shield. Refer to
Fuel Injector Sight Shield Replacement
.
|
|
| 3. |
Remove the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
|
|
| 4. |
Remove the front bumper fascia. Refer to
Front Bumper Fascia Replacement
.
|
|
| 5. |
Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
|
|
| 6. |
Drain the cooling system. Refer to
Cooling System Draining and Filling (LDK/A20NHT)
and
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LAU/A28NER)
.
|
|
| 7. |
Lower the vehicle.
|
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| 8. |
Remove the catalytic converter front heat shield (1).
|
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| 9. |
Remove the transmission heat shield (1).
|
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| 10. |
Remove the charge air cooler outlet air tube. Refer to
Charge Air Cooler Outlet Air Tube Replacement
.
|
|
| 11. |
Remove the secondary air injection outlet pipe. Refer to
Secondary Air Injection Pump Pipe Replacement
.
|
|
| 12. |
Remove the secondary air injection inlet pipe. Refer to
Secondary Air Injection Pipe Replacement
.
|
|
| 13. |
Remove the generator. Refer to
Generator Replacement (LDK/A20NHT)
Generator Replacement (Diesel)
Generator Replacement (LAU/A28NER)
.
|
|
| 14. |
Remove the secondary air injection pump. Refer to
Secondary Air Injection Pump Replacement
.
|
|
| 15. |
Remove the oil level indicator and tube. Refer to
Oil Level Indicator Tube Replacement
.
|
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| 16. |
Remove the turbocharger coolant feed pipe (1).
|
|
| 17. |
Remove the 4 exhaust front manifold heat shield fasteners (1).
|
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| 18. |
Remove the exhaust front manifold heat shield (2).
|
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| 19. |
Remove the 3 exhaust manifold brace fasteners (1).
|
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| 20. |
Remove the exhaust turbocharger inlet pipe fasteners (1).
|
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| 21. |
Remove the exhaust turbocharger inlet pipe (2).
|
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| 22. |
Remove the 2 secondary air injection pipe fasteners (1).
|
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| 23. |
Remove the 7 exhaust front manifold fasteners (1).
|
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| 24. |
Remove the exhaust front manifold (2).
|
|
| 25. |
Remove the exhaust front manifold gasket (3).
|
|
| 26. |
Clean all of the gasket surfaces.
|
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| Installation Procedure |
| 1. |
Install the NEW exhaust front manifold gasket (3).
|
|
| 2. |
Install the exhaust front manifold (2).
|
|
| 3. |
Refer to
Fastener Caution
.
Install the 7 fasteners to the front exhaust pipe (1) and tighten to 25 Nm (18 lb ft) . |
|
| 4. |
Install a NEW secondary air injection pipe gasket.
|
|
| 5. |
Fit the two fasteners to the secondary air, injection pipe bolts (1) and tighten to
10Nm (89 lb in)
.
|
|
| 6. |
Install a NEW exhaust turbocharger inlet pipe gasket.
|
|
| 7. |
Install the exhaust turbocharger inlet pipe (2).
|
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| 8. |
Install the turbocharger intake manifold fasteners (1) and tighten to
30 Nm (22 lb ft)
.
|
|
| 9. |
Install the 3 fasteners to the exhaust manifold(1) and tighten to
30 Nm (22 lb ft)
.
|
|
| 10. |
Install the exhaust front manifold heat shield (2).
|
|
| 11. |
Install the 4 exhaust front manifold heat shield fasteners (1) and tighten to
10 Nm (89 lb in)
.
|
|
| 12. |
Install the turbocharger coolant delivery pipe (1) and tighten the M12 to
30 Nm (22 lb ft)
and then the M14 to
35 Nm (26 lb ft)
.
|
|
| 13. |
Install the oil level indicator and tube. Refer to
Oil Level Indicator Tube Replacement
.
|
|
| 14. |
Install the secondary air injection pump. Refer to
Secondary Air Injection Pump Replacement
.
|
|
| 15. |
Install the generator. Refer to
Generator Replacement (LDK/A20NHT)
Generator Replacement (Diesel)
Generator Replacement (LAU/A28NER)
.
|
|
| 16. |
Install the secondary air injection inlet pipe. Refer to
Secondary Air Injection Pipe Replacement
.
|
|
| 17. |
Install the secondary air injection outlet pipe. Refer to
Secondary Air Injection Pump Pipe Replacement
.
|
|
| 18. |
Install the charge air cooler outlet air tube. Refer to
Charge Air Cooler Outlet Air Tube Replacement
.
|
|
| 19. |
Install the transmission heat shield (1).
|
|
| 20. |
Install the catalytic converter front heat shield (1).
|
|
| 21. |
Raise the vehicle.
|
|
| 22. |
Install the front bumper fascia. Refer to
Front Bumper Fascia Replacement
.
|
|
| 23. |
Install the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
|
|
| 24. |
Install the fuel injector sight shield . Refer to
Fuel Injector Sight Shield Replacement
.
|
|
| 25. |
Install the battery tray. Refer to
Battery Tray Replacement (Diesel)
Battery Tray Replacement (LDK/A20NHT)
.
|
|
| 26. |
Fill the cooling system. Refer to
Cooling System Draining and Filling (LDK/A20NHT)
and
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LAU/A28NER)
.
|
|
