Intake Manifold Replacement
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Intake Manifold Replacement
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3.
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Unplug the intake air sensor connector (1) and the glow plug connector (2).
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4.
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Remove the coolant connection (1).
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5.
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Detach the cable bracket 1 screw (1).
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6.
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Detach the exhaust pressure pipe, 1 electrical connector (2), 1 clamp (3) and remove the hose , 2 screw (4).
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7.
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Remove coolant quick connection (5).
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8.
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Remove the oil trap from the engine block, remove the upper hose connection (6), remove the clips (7). Remove the 2 bolts (8) and move the oil trap aside.
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9.
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Unplug the connector (1) of the combustion circulation actuator.
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10.
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Remove the stud (1) holding the high-pressure pump in place. Lock two M8 nuts with each other and remove the bolt.
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11.
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Remove the bolt towards the lifting eye (1).
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12.
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Remove the intake manifold (2).
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1.
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Refer to
Fastener Caution
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Fit the intake manifold (2) with new seals. Tighten fasteners to
25 Nm (18 lb ft)
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2.
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Fit the bolt towards the lifting eye (1).
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3.
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Fit the stud (1).
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4.
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Plug in the connector (1) of the combustion circulation actuator.
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5.
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Mount the exhaust pressure pipe, 2 screws (4).1 electrical connector (2), 1 clamp (3) and attach the hose.
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6.
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Fit the oil trap to the engine block, attach the upper hose connection (6), mount the clips (7), mount the 2 bolts (8).
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7.
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Fit the coolant quick connection (5).
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8.
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Attach the cable bracket 1 screw (1).
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9.
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Plug in the intake air sensor connector (1) and the glow plug connectors (2).
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12.
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Connect an exhaust hose and start the engine. Check there are no leaks. Connect the diagnostic tool and erase any diagnostic trouble codes.
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