PRE-RELEASE
Charge Air Cooler Radiator Replacement (LAU/A28NER)
| Charge Air Cooler Radiator Replacement (LAU/A28NER) |
| Removal Procedure |
| 1. |
Turn the ignition OFF.
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| 2. |
Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection
.
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| 3. |
Remove the front bumper fascia. Refer to
Front Bumper Fascia Replacement
.
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| 4. |
Remove the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
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| 5. |
Remove the radiator air side baffle and radiator air lower baffle.
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| 6. |
Remove the air conditioning compressor and the condenser hose and the air conditioning evaporator hose. Refer to Air Conditioning Compressor and Condenser Hose Replacement (LBS/A20DTH) Air Conditioning Compressor and Condenser Hose Replacement (LAU/A28NER) Air Conditioning Compressor and Condenser Hose Replacement (LLU/A16LET) Air Conditioning Compressor and Condenser Hose Replacement (LBY/A20DTR) Air Conditioning Compressor and Condenser Hose Replacement (LHU/A20NFT) and Air Conditioning Evaporator Hose Assembly Replacement (LAU/A28NER) Air Conditioning Evaporator Hose Assembly Replacement (LBS/A20DTH) Air Conditioning Evaporator Hose Assembly Replacement (LLU/A16LET) Air Conditioning Evaporator Hose Assembly Replacement (LBY/A20DTR) Air Conditioning Evaporator Hose Assembly Replacement (LHU/A20NFT) . |
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| 7. |
Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
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| 8. |
Remove the bracket of the power steering fluid cooler. Refer to Power Steering Fluid Cooler Replacement . |
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| 9. |
Remove the charge air cooler outlet hose from the charge air cooler. Refer to
Charge Air Cooler Outlet Hose Replacement (Diesel)
Charge Air Cooler Outlet Hose Replacement (LAU/A28NER)
Charge Air Cooler Outlet Hose Replacement (LLU/A16LET)
.
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| 10. |
Remove the charge air cooler inlet hose from the charge air cooler. Refer to
Charge Air Cooler Inlet Hose Replacement (LAU/A28NER)
Charge Air Cooler Inlet Hose Replacement (LBY/A20DTR)
Charge Air Cooler Inlet Hose Replacement (LLU/A16LET)
Charge Air Cooler Inlet Hose Replacement (LBS/A20DTH)
.
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| 11. |
With the aid of an assistant remove the charge air cooler radiator (2) from the radiator (1).
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| 12. |
Remove the charge air cooler.
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| Installation Procedure |
| Note | ||
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Ensure that all the hoses, wires, pipes and shock modules clear the vehicle during the installation process. |
| 1. |
Install the charge air cooler.
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| 2. |
With the aid of an assistant install the charge air cooler radiator (2) to the radiator (1).
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| 3. |
Install the air conditioning condenser to the radiator assembly. Refer to
Air Conditioning Condenser Replacement (Diesel)
Air Conditioning Condenser Replacement (LAU/A28NER)
Air Conditioning Condenser Replacement (LLU/A16LET)
Air Conditioning Condenser Replacement (LHU/A20NFT)
.
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| 4. |
Refer to
Fastener Caution
.
Install the radiator ground cable and tighten to 10 Nm (89 lb in) . |
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| 6. |
Install the power steering fluid cooler. Refer to
Power Steering Fluid Cooler Replacement
.
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| 7. |
Install the radiator air side baffle and the radiator air lower baffle.
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| 8. |
Install the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
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| 9. |
Install the front bumper fascia. Refer to
Front Bumper Fascia Replacement
.
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| 10. |
Connect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection
.
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