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Power Vacuum Brake Booster Replacement (Right Hand Drive)

Power Vacuum Brake Booster Replacement (Right Hand Drive)



Callout Component Name
Refer to Brake Fluid Irritant Warning .

Refer to Brake Fluid Effects on Paint and Electrical Components Caution .


Preliminary Procedure

1. With the engine OFF, apply the brake pedal several times until the brake pedal becomes firm to deplete the vacuum brake booster vacuum reserve.

2. Pull the brake pedal upwards to loosen (unsnap) from the brake arm.

3. Remove the engine. Refer to Engine Replacement .

4. Remove the brake fluid from the master cylinder reservoir, using a suitable suction device.

5. Disconnect the brake fluid level sensor electrical connector.

6. Remove the master cylinder. Refer to Master Cylinder Replacement (Right Hand Drive) Master Cylinder Replacement (Left Hand Drive) .


1

Vacuum Check Valve

Note

If necessary, a small amount of denatured alcohol can be used as an assembly aid for installing the check valve to the vacuum brake booster grommet. Do NOT use soap solution.


2

Power Vacuum Brake Booster Bolt (Qty: 2)

Refer to Fastener Caution .

Tighten

19 Nm (14 lb ft)

3

Power Vacuum Brake Booster


Procedure

1. If equipped, calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration .

2. Install the NEW click fit connector on the brake pedal arm, in any case the connection brake pedal to booster pushrod is disconnected.




PRE-RELEASE